 
                
                    
Linde Forklift Truck 352-05 Series with Deutz Diesel Engine: H35, H40, H45, H50 Operating Manual
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Get the comprehensive Factory Operating Manual for the Linde Forklift Truck 352-05 series with Deutz Diesel Engine. This manual covers models H35 D-05, H40 D-05, H45 D-05, and H50 D-05. It is available in English and consists of 99 pages.
- Foreword
- Approved applications
- Technical note
- Truck takeover
- EC declaration of conformity
- Description
- Type plates
- Technical data
- Noise emission value
- Technical description
- Engine
- Hydraulic system
- Operation
- Brakes
- Steering
- Electrical system
- General view
- Controls and indicators
- Composite instrument
- Beginning operation
- Safety rules
- Important safety information
- Handling fuels and lubricants
- Accident prevention check
- Operation of industrial trucks in the plant area
- Diesel engine emissions
- Soot particulate filter inspection
- Running-in instructions
- Experts
- Checks and services before initial operation
- Daily checks
- Daily checks and servicing before operation
- Opening the engine cover
- Closing the engine cover
- Checking the fuel level
- Filling fuel
- Checking the engine oil level
- Checking the tyre pressure
- Applying, opening the seat belt
- Adjusting the operator seat
- Starting the engine
- Cold start
- Stopping the engine
- Malfunctions during operation
- Operation
- Driving
- Forward travel
- Reverse travel
- Changing the travel direction
- Stopping
- Single-pedal model
- Steering system
- Steering
- Braking system
- Service brake
- Parking brake
- Applying the parking brake
- Releasing the parking brake
- Central-lever control of lifting device and attachments
- Tilting the mast forward
- Tilting the mast back
- Lifting the fork carriage
- Lowering the fork carriage
- Operating the attachments
- Operating the sideshift
- Operating the clamp
- Single-lever control of lifting device and attachments
- Installation of additional equipment
- Switching on the front working lights
- Switching on the rear working lights
- Switching on the lighting
- Switching on the hazard warning light
- Turning on the front windscreen wiper
- Turning on the rear windscreen wiper
- Switching on the directional indicators
- Water heater
- Controls
- Fan motor fuse
- Operating the horn
- Data Logger
- Fuses
- Check the fuses, replace if necessary
- Fuses, soot particulate filter system
- Before lifting a load
- Adjusting the fork spread
- Loading
- Travel with a load
- Unloading
- Parking the lift truck
- Transport
- Transport with lorry or low-bed semi-trailer
- Hoisting the truck
- Hoisting the truck with a crane
- Hoisting the truck with the eyebolts
- Changing wheels
- Trailer coupling
- Mast removal
- Towing instructions
- Towing
- Towing procedure
- Releasing the multiple disc brake
- Opening the hydraulic by-pass valve
- After towing
- Re-establishing braking power
- Lowering the forks manually
- Emergency exit for trucks with rear windscreen
- Taking the truck out of operation
- Measures before taking the truck out of operation
- Putting the truck back into operation
- Maintenance
- General information
- Mast types
- Work on the mast and on the front part of the truck
- Securing the mast against tilting back
- Standard mast
- Securing the raised standard mast
- Duplex mast
- Securing the raised duplex mast
- Triplex mast
- Securing the raised triplex mast
- Checks and services after the first 50 service hours
- Inspection and maintenance schedule
- Inspection and maintenance as required
- Clean the lift truck
- Cleaning and spraying the mast chain
- Cleaning the air filter
- Cleaning with compressed air
- Renewing the safety element
- Checking the dust discharge valve
- Cleaning the prefilter
- Regenerate the soot particulate filter (variant I)
- Remove the soot particulate filter
- Clean the soot particulate filter
- Regenerate the soot particulate filter (variant II)
- Clean and check the radiator and hydraulic oil cooler for leaks
- Drain the fuel system water preseparator
- Tighten the wheel fasteners
- Check the tyres for damage and foreign objects
- Lubricate the steer axle, mast and tilt cylinder bearings
- Check seat belt for condition and proper operation
- 500-hour inspection and maintenance
- Change the engine oil
- Drain the engine oil
- Top up engine oil
- Renew the engine oil filter cartridge
- Check coolant strength
- Clean the radiator and hydraulic oil cooler
- Check and oil the pedals, travel control and engine control linkages
- Cleaning the air filter
- Cleaning with compressed air
- Check the hydraulic system oil level
- Renew the fuel filter (every 12 months minimum)
- Renew the fuel system water pre-separator
- Bleed the fuel system
- Check and adjust valve clearance
- Check the air intake and exhaust pipes for leaks
- Hoses and Clamps - Inspect / Replace
- Check the mounting of the engine, counterweight, overhead guard, steering axle, tilt cylinder and wheel drives for tightness
- Checking the soot particulate filter system*
- Check electric cables, cable connectors and connections for condition and tightness
- Battery: Check condition, electrolyte level and specific gravity
- Check and oil other pivots and joints
- Clean and grease the steering axle
- Grease the mast and tilt cylinder bearings
- Clean and lubricate the sideshift, check the fasteners
- Check the forks and fork quick-releases
- Check the pre-tension of double hoses if attachments are fitted
- Check the parking brake handle and cable
- Check the mast, lift chains and stops for condition, mounting and operation
- Adjust the lift chain length
- Lubricate with chain spray
- Renew the air filter element, check the vacuum switch
- Check the engine mounting for condition and tightness
- 1000-hour inspection and maintenance
- Renew the air filter element, check the vacuum switch
- Check the hydraulic system, compact axle, pumps, valves and lines for leaks
- Hydraulic system: Renew the pressure, suction, and breather filters
- Renew the pressure filter
- Renew the suction filter
- Renew the breather filter
- Check the soot particulate filter system* (variant II)
- Check the parking brake
- Alternator and Fan Belts - Inspect / Adjust / Replace
- 2000-hour inspection and maintenance
- Check crankcase pressure vent valve
- Check and Alternator
- Check the engine mounting for condition and tightness
- 3000-hour inspection and maintenance
- Check Starting Motor
- Check Water pump
- Renew the V - belt
- Renew the coolant
- Renew the hydraulic oil
- Flushing the cooling system and checking the cooling system parts
- Renew the injection nozzles
- 6000-hour inspection and maintenance
- Renew the mounting of the engine
- Inspection and maintenance data
- Fuel and oil recommendations
- Engine oils
- Total Base Number (TBN) and Fuel Sulfur Levels for Direct Injection (Dl) Diesel Engines The Total Base Number (TBN)
- Lubricant Viscosity Recommendations for Direct Injection (Dl) Diesel Engines
- Synthetic Base Stock Oil
- Lubricants for Cold Weather
- Aftermarket Oil Additives
- S O S Oil analysis
- Fuel Specifications
- Group 1 (preferred fuels): Specification
- Group 2 (permissible fuels): Specification
- Low temperature fuels
- Biofuel: Specification
- Refer to the following fuel specifications for North America
- Cooling System Specifications
- Water
- Additives
- Glycol
- Coolant Recommendations
- Hydraulic oil
- Bio hydraulic oil
- Battery grease
- Troubleshooting guide (Diesel engine)
- Troubleshooting guide (hydraulic system)
- Wiring diagram
- Wiring diagram (light)
- Hydraulic circuit diagram
Get your hands on this detailed manual, perfect for professional mechanics and DIY enthusiasts alike.