Linde LPG Forklift Truck 351-03 Series: H20, H25, H30, H35 Operating Manual (User Manual)

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Description

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Introducing our comprehensive Factory Operating Manual for Linde Forklift Trucks with LPG engines. This illustrated manual is a valuable resource for users, providing detailed information and instructions to ensure safe and efficient operation.

Covered models:

  • H20 T-03
  • H25 T-03
  • H30 T-03
  • H35 T-03

Format: 106 pages
Language: English

Table of Contents:
  • Foreword
  • Approved applications
  • Technical note
  • Truck takeover
  • Description
  • Type plates
  • Technical data
  • Noise emission value
  • Frequency characteristic for human body vibrations
  • Technical description
  • Engine
  • Hydraulic system
  • Operation
  • Brakes
  • Steering
  • Electrical System
  • General view of truck
  • Controls and indicators
  • Composite instrument
  • Beginning operation
  • Safety rules
  • Important safety information
  • Handling fuels and lubricants
  • Accident prevention check
  • Operation of industrial trucks in the plant area
  • Running-in instructions
  • Experts
  • Safety instructions for the LPG system
  • Checks and services before initial operation
  • Daily checks
  • Opening the bonnet
  • Closing the bonnet
  • Daily checks and servicing before operation
  • Check the engine oil level
  • Visual, olfactory inspection of LPG system
  • Check the coolant level in the expansion reservoir
  • Changing the LP-gas bottle
  • Fill the LPG tank
  • Check the tyre inflation pressure
  • Applying the seat belt
  • Opening the seat belt
  • Adjusting the operator seat
  • Opening the gas cylinder or LPG tank shutoff valve
  • Starting the engine
  • Stopping the engine
  • Closing the gas cylinder or LPG tank shutoff valve
  • Malfunctions during operation
  • Operation
  • Driving
  • Forward travel
  • Reverse travel
  • Changing the direction of travel
  • Stopping
  • Single-pedal model
  • Steering system
  • Steering
  • Braking system
  • Service brake
  • Parking brake
  • Applying the parking brake
  • Releasing the parking brake
  • Central-lever control of lifting device and attachments
  • Tilting the mast forward
  • Tilting the mast back
  • Lifting the fork carriage
  • Lowering the fork carriage
  • Operating the attachments
  • Operating the sideshift
  • Operating the clamp
  • Single-lever control of lifting device and attachments
  • Installation of additional equipment
  • Switching on the front working lights
  • Switching on the rear working lights
  • Switching on the lighting
  • Switching on the hazard warning light
  • Turning on the front windscreen wiper
  • Turning on the rear windscreen wiper
  • Switching on the directional indicators
  • Water heater
  • Controls
  • Fan motor fuse
  • Operating the horn
  • Data Logger
  • Check the fuses, replace if necessary
  • Before lifting a load
  • Loading
  • Adjusting the fork spread
  • Travel with a load
  • Unloading
  • Before leaving the lift truck unattended
  • Transport
  • Transport with lorry or low-bed semi-trailer
  • Hoisting the truck
  • Hoisting the truck with a crane
  • Hoisting the truck with a crane using the lifting eyes
  • Open-loop catalytic converter
  • Changing wheels
  • Trailer coupling
  • Mast removal
  • Towing instructions
  • Towing
  • Towing procedure
  • Releasing the multiple disc brake
  • Opening the hydraulic by-pass valve
  • After towing
  • Re-establishing braking power
  • Emergency exit for trucks with rear windscreen
  • Maintenance
  • Taking the truck out of operation
  • Measures before taking the truck out of operation
  • Putting the truck back into operation
  • General information
  • Mast types
  • Work on the mast and on the front part of the truck
  • Securing the mast against tilting back
  • Standard mast
  • Securing the raised standard mast
  • Duplex mast
  • Securing the raised duplex mast
  • Triplex mast
  • Securing the raised triplex mast
  • Inspection and maintenance after the first 50 service hours
  • Inspection and maintenance schedule
  • Inspection and maintenance as required
  • Clean the lift truck
  • Clean and spray the lift chains
  • Cleaning the air filter
  • Cleaning with compressed air
  • Renewing the safety element
  • Checking the dust discharge valve
  • Cleaning the prefilter
  • Change the fan drivebelt
  • Clean the cooler and hydraulic oil cooler and check for leaks
  • Tighten the wheel fasteners
  • Check the tyres for damage and foreign objects
  • Lubricate the steer axle, mast and tilt cylinder bearings
  • Check seat belt for condition and proper operation
  • 500-hour inspection and maintenance
  • Check the hydraulic oil level
  • Check the LPG system for damage and leaks with leakage spray
  • Change the LP-gas filter
  • Renew the engine oil
  • Drain the engine oil
  • Renew the engine oil filter
  • Fill engine oil
  • Check coolant strength
  • Clean the radiator and hydraulic oil cooler
  • Catalytic converter
  • Check the basic adjustment of the LPG system
  • Check the tension and condition of the drivebelt
  • Re-tensioning the drivebelt
  • Check the mounting of the compact axle on the engine
  • Check and oil the pedal pivots, accelerator and engine control linkage
  • Check and oil other pivots and joints
  • Clean and grease the steering axle
  • Grease the mast and tilt cylinder bearings
  • Clean and lubricate the sideshift, check the fasteners
  • Check the CO contens in the exhaust gas
  • Check the security of engine mountings, overhead guard, tilt cylinder, steering axle and wheeldrives
  • Check the condition and mounting of the mast, lift chains and stops
  • Check the pre-tension of double hoses if attachments are fitted
  • Adjust the lift chain length
  • Lubricate with chain spray
  • Check the forks and fork guick-releases
  • Check the electric cables, connectors and terminals for condition and tightness
  • Check the condition, electrolyte level and specific gravity of the battery
  • 1000-hour inspection and maintenance
  • Check the air intake and exhaust pipes for leaks
  • Check the engine mounting for condition and tightness
  • Renew the pressure filter
  • Renew the suction filter
  • Renew the breather filter
  • Renew the air filter element, check the va-cuum switch
  • Check the hydraulic system, compact axle, pumps, valves and lines for leaks
  • Clean the evaporator/pressure regulator
  • Check the LPG mixer adjustment
  • Check the parking brake
  • 2000-hour inspection and maintenance
  • Check, adjust valve clearance
  • Renew the safety element
  • Renew the spark plugs
  • 3000-hour inspection and maintenance
  • Tighten the mounting of the compact axle at the engine
  • Change the high-pressure gas hoses
  • Renew the hydraulic oil
  • Renew the coolant
  • Bleed the engine cooling system
  • 5000-hour inspection and maintenance
  • Renew the crankcase vent filter
  • Inspection and maintenance data
  • Fuel and oil recommendations
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