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Linde LPG Forklift Trucks 392 Series: H20, H25 Operating Manual (User manual)
File Type:
PDF
62.01 MB
Description
Product Reviews
Q&A
- Illustrated Factory Operating Manual (User manual) for Linde Forklift Trucks 392 Series with LPG Engine
- Covered models:
- H20T
- H25T
- H25TCT
- Format: 307 pages
- Language: English
- Table of contents:
- Introduction
- Your forklift truck
- Proper usage
- Impermissible use
- Description of use and climatic conditions
- Closing the LPG console without an LPG bottle in place
- Symbols used
- Technical description
- Reception of truck
- Legal requirements for marketing
- Service plan before initial commissioning
- Safety
- Safety guidelines
- Residual risks
- Stability
- In the case of tip-over
- Handling consumables
- Specialist
- Operation of industrial trucks in plant area
- Regulations
- Safety information on the LPG system
- Safety guidelines for LPG (extract)
- Safety measures when working on ignition systems
- Instructions before fitting attachments
- Overview
- Identification plates
- Additional capacity rating plate for attachments
- Truck overview
- Operating devices
- Display unit
- Switch panel
- Operation
- Running-in instructions
- Checks before starting work
- Standard equipment
- Adjusting the driver's seat
- Entering and exiting the truck
- Adjusting the steering column
- Setting the clock
- Open gas shut-off valve
- Seat belt
- Drive engine (dual-pedal operation)
- Close gas shut-off valve
- Driving (dual-pedal operation)
- Drive engine (single-pedal operation)
- Close gas shut-off valve
- Driving (single-pedal operation)
- Steering system
- Brake system (H 20 T/H 25 T)
- Brake system (H 25 TCT)
- Horn
- Lifting system and attachments (central lever operation)
- Lifting system and attachments (single lever operation)
- Special equipment
- Lifting system and attachments (single lever operation with toggle-switch-controlled 3rd auxiliary hydraulics)
- Lifting system and attachments with 3rd auxiliary hydraulics without toggle switch
- Adjust driver's seat with swivel device
- Adjusting the driver's seat equipped with air suspension
- Driving speed reduction
- Lift mast positioning
- Lift height reduction
- Lighting
- Windscreen wiper
- Window heater
- Driver's cab
- Heating system, air conditioning
- Linde Forklift Data Management (LFM)
- Working under load
- Before taking up load
- Adjusting the fork spread
- Taking uploads
- Travelling with load
- Setting down loads
- Tow coupling
- Loading/Transporting
- Securing the hose pulley against rolling up
- Dismantling of lift mast
- Driving without lift mast
- Loading
- Transport with lorry or low-bed trailer
- Before leaving the truck
- Maintenance
- General points
- Working on the Linde lift mast and at the front of the truck
- Inspection and maintenance data
- Recommendations for consumables
- Inspection and maintenance overview
- Service plan as required
- 1 000 h service plan
- 3000 h Service plan
- 6000 h Service plan
- 9000 h Service plan
- Engine
- Checking the engine oil level
- Changing the engine oil
- Change motor oil filter
- Gas system: Checking the level
- Changing an LPG single cylinder (H 20 T / H 25 T)
- Changing an LPG double cylinder (H 20 T / H 25 T) (special equipment)
- Changing an LPG single cylinder (H 25 TCT)
- Filling the LPG tank (special equipment)
- Change the LP gas filter
- Check the setting of the LPG mixer
- Cleaning the evaporator/ pressure regulator
- LPG system visual inspection, odour inspection
- Checking the LPG system for damage and leaks
- Change the high-pressure gas hoses
- Check the CO content in the exhaust gas
- Checking the coolant level
- Changing coolant
- Check coolant concentration
- Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
- Change the water pump
- Check the condition of the engine mountings and engine suspension; check that they are attached securely
- Check condition of ribbed V-belt
- Change ribbed V-belt
- Checking the condition and tension of toothed belt
- Changing the toothed belt and tensioner pulley
- Changing the air filter cartridge, checking the vacuum-operated switch
- Exchange air filter safety cartridge
- Check the dust discharge valve
- Cleaning the prefilter (special equipment)
- Cleaning the oil bath air filter (special equipment)
- Change the oil in the oil bath air cleaner (Optional)
- Check the air intake and exhaust lines for leaks
- Changing the spark plugs
- Gearbox
- Checking the fastenings of the axle clamps and wheel motors
- Checking and adjusting the side stops on the drive axle
- Checking the drive axle bearings for wear
- Checking the hydraulic pump's attachment to the engine
- Chassis, bodywork and fittings
- Cleaning the truck
- Bonnet
- Floorplate
- Servicing the air conditioning (special equipment)
- Checking the condition and correct function of the seat belt
- Checking fastening of frame, tilt cylinders and steering axle
- Check and oil other pivots and joints
- Chassis frame
- Wheelchange
- Tighten the wheel bolts
- Check the tyres for damage and foreign objects
- Checking solid rubber tyres for wear (H 25 TCT)
- Checking the tyre pressure, tyre sizes, rim sizes
- Cleaning and greasing the steering axle
- Check the steering cylinder and king pin for security
- Check the operation of the parking brake
- Operating devices
- Checking the pedals
- Checking the bellows at the actuating lever
- Electrics
- Checking the condition and secure positioning of electric cables, cable connectors and cable connections
- Battery: check condition, acid level and acid density
- Hydraulics
- Change hydraulic oil
- Hydraulic system: Check oil level
- Hydraulic system: changing the filter
- Check correct operation of breather valve on the hydraulic oil tank
- Check the hydraulic system for leaks
- Check tilt cylinder bearings for wear
- Check the tension of double hoses
- Checking the function and safety system of the third auxiliary hydraulics (special equipment)
- Load lift system
- Cleaning the lift mast chain and applying chain spray
- Mast, lift chains, lift cylinders and end stops: Check for security, condition and proper operation
- Adjust lift mast chain
- Check the forks and fork quick-releases
- Clean sideshift (special equipment) and grease, check fastening
- Checking the slide guides on the sideshift (special equipment) for wear
- Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
- Check fork arm adjustment device (special equipment) for wear and tear
- Special equipment, accessories
- Filling up the washer system watertank (special equipment)
- Troubleshooting
- Opening the cover to the electrical system
- Fuses for basic and special equipment
- Main fuses in engine compartment
- Diagnostic connector
- Jump start
- Fork carriage emergency lowering
- Emergency exit with attached rear window
- Towing regulations
- Placing the forklift truck into storage
- Disposal of old vehicles
- Malfunctions during operation
- Malfunctions, Causes and Remedy (LPG engine)
- Malfunctions, Causes, Remedies (ultrasonic sensor)
- Malfunctions, causes, remedies (hydraulic equipment)
- Technical data
- Type sheet H20 T, as at 09/2010
- Type sheet H25 T, as at 09/2010
- Type sheet H25 TCT, as at 09/2010
- Load diagrams and lift mast data as at 06/2007
- Noise emission values
- Vibration characteristics for body vibrations
- Circuit diagrams
- Wiring diagram
- Basic equipment for LPG sheet 1
- Basic equipment for LPG sheet 2
- Basic equipment for LPG sheet 3
- Special equipment sheet 01 - Working spotlights, interior light
- Special equipment sheet 02 - Windscreen wiper, seat heater, radio
- Special equipment sheet 03 - Heating system, air conditioning, flashing beacon / rotating beacon, reversing signal
- Special equipment sheet 04 - Hazard warning system for reverse travel
- Special equipment sheet 05 - Lift mast positioning, hydraulic oil microtiIter indicator, truck deactivation, truck data management
- Special equipment sheet 06 - Particle filter, diesel filter water trap warning
- Special equipment sheet 07 - Amount of gas display, 1 2 V socket, coolant and engine oil level monitoring
- Special equipment sheet 08 - Battery main switch with display unit power supply, changing particle filter, rear window heating, camera system
- Special equipment sheet 09 - Third auxiliary hydraulics with third joystick, centre rear brake/tail light
- Special equipment sheet 10 - Single lever locked, third auxiliary hydraulics via joystick
- Special equipment sheet 11 - Single lever locked, third auxiliary hydraulics via switch
- Introduction