Linde Order Picker Truck Type 015: V12 Service Training (Workshop) Manual
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Description
Product Reviews
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Original Illustrated Factory Service Training (Workshop) Manual for Linde Order Picker Truck Type 015.
Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck
Covered models:
V12
Format: 299 Pages
Language: English
Contents:
A Travel drive
Drive motor, general
Drive motor, terminals
Drive motor, monitors
Drive motor, removal
Drive motor, installation
Replacing the carbon brushes
Replacing the drive wheel
Gear, removal
Changing the gear oil
Checking the gear oil level
Lubricating the bogie bearing
B Steering system
Block diagram of standard electrical steering system ( W96 )
Block diagram of electronic steering controller W96
Description of steering controller
Pin assignment for steering controller/steering amplifier
Main current connections for steering controller/steering amplifier
Service switch for steering controller/steering amplifier W96
Adjusting the steering controller W96
Steering wheel setpoint generator - basic setting
Actual value potentiometer - basic setting
Steering wheel setpoint generator - removal
Actual value potentiometer - removal
Servo unit (steering motor)
General
Connections
Removal
Carbon brushes
Steering chain
Removal
Installation
Chain tension
C Brake system
Electromagnetic brake
Removing the brake
Adjusting the brake clearance
Measuring the brake deceleration
Automatic end-of-aisle braking (EASS)
Function
Guide
Monitoring
Proximity switches
Displays and pin assignment
EASS magnetic, bi-stable
Function
Guide
Monitoring
Magnetic switch
Switching magnet
Displays and pin assignment
ZAG magnetic, mono-stable
Function
Guide
Monitoring
Magnetic switch
Displays and pin assignment
End-of-aisle safety system (EASS) Reflexli
Function
Reflector types
Example of reflector installation on aisle shelves
View
Monitoring
Displays and error codes
Pin assignment
Mounting in the aisles one-sided reflector installation
Mounting in the aisles two-sided reflector installation
Light barrier installation
D Slide carriage
Replacing the idling wheels
I Wire guidance
LR80
General
Description of the operating modes
Self-test
Manual operation
Automatic operation
Wire search
Preparatory aisle travel
Aisle travel
Switching over to manual
Version 10.2
Improved detection mode
Detection process, forwards
Detection process, reverse
Display on operating console during detection process with det. curve
Block diagram
Guide to components in the inductive wire guidance system
Test operating unit (TBE)
Adjusting chart
Checking the mechanical system
LR80 display for inductive wire guidance
LR80 display and LED displays
Filter calibration
Central control unit - CPU board
Central control unit - DC/DC converter board
Central control unit - base plate (with aisle recognition)
Central control unit
Switching outputs
Testing the speed sensor
Speed sensor
Loading the standard parameter set
Language selection
Steering amplifier
Maximum steering angle
Adjusting the setpoint potentiometer
Setpoint potentiometer
Setting the offset potentiometer for "forwards and reverse straight-on travel" to "00"
Adjusting the actual value potentiometer
Actual value potentiometer
Guide frequency generator
Battery buffer
Commissioning the guide frequency generator
Adapting the output filter to a wire loop
Connecting the wire loop
Technical data
Mounting and adjusting the antennas
Ascertaining the centre marking for antenna installation at the front
Adjusting the antenna at the front
Adjusting the offset potentiometer for "straight-on forwards"
Mounting and adjusting the antenna at the rear
Adjusting the offset potentiometer for "straight-on reverse"
Antennas
Emergency-stop parameters - General
Emergency-stop parameters - XE59
Emergency-stop parameters - XE5B
Emergency-stop parameters - XE5A
Emergency-stop parameters - XE5D
Adjusting the steering angle limiter
Steering angle limiter switch ±3° (3S35)
Swivel lever "locked" stop
"Locked" switch (3S34)
"Unlocked" switch (3S33)
Steering angle limiter - General
Steering angle limiter - Pin assignment for control board 3A24
Steering angle limiter - Swivel lever control
Steering angle limiter - Swivel lever control on switching on
Steering angle limiter - Aisle recognition
Aisle recognition
Function
Aisle recognition sensor system
Mounting the reflectors
Guide to operating modes of the LR80 and max. travel speeds
Notebook - preparation for programming the LR80
Programming / changing parameters / test selection
Summary of all the LR80 parameters
Storing parameters
Error messages
M Electrical system
Block diagram of electrical system
Guide to components - operator's cab and attachments
Guide to components - controls compartment and triple mast
Guide to components - double mast
Guide to components - controls compartment LR80, EASS, rails switch
Main current component panel
Fuses
Contactors
Travel and pump controller
DC/DC converter
EASS module (automatic braking at end of aisle)
Connectors
LR80 module
Steering angle limiter module (LWB)
Terminals, mast end transfer
Terminals, chassis transfer
Fuses
Deadman switch
Barrier switches
Travel and pump controller
Components
General
Main current terminals
Logic board pin assignment
DC/DC converter
Operating console
Versions
Operating elements and display elements
Pin assignment
Block diagram of internal wiring
Block diagram of external wiring
Removing the travel setpoint generator
Removing the lifting/lowering setpoint generator
Casibo (distributor in cab)
Travel profiles
N Hydraulic system
Block diagram
General
Hydraulic unit, complete
Valve block
Bleeding
Hydraulic plan
Diagram of function
O Onboard Diagnosis
Starting diagnosis
Menus
Menu 0_ EPROM versions
Menu 1_ Battery type
Menu 2_ inputs
Menu 3_ Analogue inputs
S Optispeed
Travel Speed
Outside the aisle
Inside the aisle
Monitoring
Safety instructions
Description of errors
Removal and installation
Replacing the potentiometer
Replacing the cable
Replacing the incremental encoder
Replacing the belt
Replacing the spring
Commissioning
Prerequisites
Commissioning
Adjustable configurations and options
Tester function (Tester)
Function list Optispeed
Error code list
Pin assignment
V Servicesoftware
WinMegaE
Connecting the notebook to the FPS
Guide to the program
Making connections
Reading data out of the FPS (receive from RAM)
Saving a data set on the notebook
Saving new data with the main menu (Save as...)
Saving new data with the parameter menu (Save as...)
Opening a data set (file) - Open command
Overwriting a data set (file) - Save command
Saving data in the FPS
Sending a data set (file) directly to the FPS (Tx from file)
Changing the parameters (Parameter Change)
Reading a data set out of the FPS (Receive from RAM)
Changing parameters
Sending a data set to the FPS (Transmit to EEPROM)
List of parameters
Setting the configuration (Set Configuration)
Reading a configuration out of the FPS (Receive from RAM)
Setting the configuration
Sending a configuration to the FPS (Transmit to EEPROM)
Adjustable configurations
Reading in the setpoint and actual value potentiometers (Adjustment)
Reading in setpoint and actual value pots, from version 1.35
Reading in setpoint and actual value pots, to version 1.33
Reading in travel setpoint pot. to version 1.33 (VACC program)
