MAN D2842 LE 602 / LE 604 / LE 606 / LE 607 Industrial Diesel Engine Repair Manual

This manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgments. Make sure you understand the contents of this manual and use it to full effect at every opportunity.

APPLICABLE MODELS :

• MAN D2842 LE 602 Industrial Diesel Engine
• MAN D2842 LE 604 Industrial Diesel Engine
• MAN D2842 LE 606 Industrial Diesel Engine
• MAN D2842 LE 607 Industrial Diesel Engine

TABLE OF CONTENTS :

• Preface
• Instructions
• Basic knowledge
• Safety instructions
• Troubleshooting table
• Troubleshooting chart
• General information on the overhaul of engines
• Pressurization
• Commissioning after engine overhaul
• Engine views D 2842 LE 602
• Engine views D 2842 LE 604
• Engine views D 2842 LE 606
• Engine views D 2842 LE 607
• Schematic diagram of engine lubrication system
• Schematic diagram of fuel system
• Schematic diagram of cooling system
• Schematic diagram of engine control unit
• Fuel system
  • Checking and adjusting start of fuel delivery
  • Removing and installing injection pump
  • Removing and installing fuel injectors
  • Checking and repairing fuel injectors
  • Fuel prefilter
  • Removing and attaching fuel filter, exchanging filter cartridge
  • Flame-starter sheathed-element glow plug, removing and installing
• Cooling system
  • Draining and filling with coolant
  • Removing and installing thermostat insert
  • Removing and installing Coolant pump
  • Repairing coolant pump
  • Repairing coolant pump with high-temperature and low-temperature parts
  • Cleaning cooling system
• Lubrication
  • Changing oil filter
  • Removing and installing oil cooler
  • Removing and installing, repairing oil pump
  • Oil spray nozzle
• Flywheel / Crankshaft seal
  • Removing and installing vibration damper, changing front crankshaft seal
  • Removing and installing flywheel, replacing gear ring
  • Removing and installing crankshaft seal (flywheel end)
  • Exchanging bearing race
  • Crankshaft seals
• Intake / exhaust system
  • Removing and installing intake manifold
  • Removing and installing exhaust manifold
  • Turbocharger, trouble shooting
  • Checking the charge-air pressure
  • Removing and installing turbocharger D 2842 LE 602
  • Removing and installing turbocharger D 2842 LE 604 / 606 / 607
  • Checking axial and radial clearance of turbocharger rotor shaft
  • Wastegate
• Cylinder head
  • Removing and installing cylinder head
  • Setting valve clearance
  • Removing and installing rocker arms
  • Removing and installing valves
  • Removing and installing valve guides
  • Replacing valve seat insert
  • Reworking valve seat
  • Refacing valves
  • Checking compression pressure
• Valve timing
  • Removing and installing timing case
  • Removing and installing camshaft, exchanging camshaft bearings
  • Checking valve timing
• Crankgear, pistons
  • Removing and installing crankshaft
  • Removing and installing piston with connecting rod
  • Removing piston from and attaching to connecting rod checking - changing connecting rod
  • Removing, installing and changing piston rings
  • Replacing cylinder liners
  • Measuring piston protrusion
• Attachments
  • Removing and installing starter
  • Removing and refitting alternator
  • V-belts
  • Disassembling and repairing the air compressor
  • Removing and installing speed pickup
• Service Data
  • Specifications
  • Crankcase
  • Cylinder liner
  • Crankshaft
  • Flywheel and starter motor gear ring
  • Conrods
  • Pistons
  • Cylinder head
  • Valve gear
  • Engine lubrication
  • Engine coolant pump
  • Repairing coolant pump with high-temperature and low-temperature parts
  • Turbocharger
  • Fuel system
  • Starter motor
  • Alternator
  • Torque guide values
  • Tightening torque values, injection pumps
• Special tools
• Index

Language : English

Requirements : Reader

Total pages : 186

This manual contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, the nice thing about having files instead of a hard-printed manual is that you can use the Search feature in Acrobat to find just what you're looking for and just print out the exact pages you need or all manual.

➔ This Manual Compatible with All version Windows PC OS, MAC OS and Linux OS.

➔ Compression utility needed to extract it first, if located in the archive (e.g. 7- ).

➔ All pages are printable, so run off what you need & take it with you into the garage or workshop.

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