This factory service/repair/workshop manual is for the MAN Marine Diesel Engine D0836, including the D0836 LE 301 and D0836 LE 401/402 models. It contains maintenance and repair procedures, with step-by-step instructions, detailed exploded pictures, and diagrams to help you complete the required job correctly and efficiently. The manual covers all repair procedures and is useful for both professional mechanics and DIY enthusiasts.
Service Repair Manual Covers:
Preface
Contents
Engine type classification
Safety instructions
General notes on engine overhaul
Commissioning after engine overhaul
Fault table
Engine views D 0836 LE 401
Engine lubrication schedule
Fuel system schedule
Cooling system diagram
Engine management schedule
Fuel system
Checking and setting start of fuel delivery
Removing and installing injection pump
Removing and installing injection nozzles
Checking and repairing fuel injectors
Fuel prefilter
Changing fuel filter cartridge, venting the fuel system
Cooling system
Draining and filling coolant
Removing and installing coolant pump
Repairing coolant pump
Cleaning cooling system
Removing and installing the expansion tank / heat exchanger unit
Removing and installing pipe cluster for heat exchanger
Heat exchanger pipe cluster
Lubrication
Replacing the oil filter cartridge removing and installing the oil filter
Removing and installing the oil cooler
Replacing and installing the oil pump, dismantling and assembling
Removing and installing oil spray nozzle
Flywheel / crankshaft seal
Removing and fitting vibration damper, replacing front crankshaft gasket
Removing and installing the flywheel, servicing – replacing the starter motor toothed ring
Replacing crankshaft seal (flywheel end)
Removing and installing the flywheel housing
Intake / exhaust system
Removing and installing the intake manifold
Removing and installing the exhaust manifold
Turbocharger, troubleshooting
Removing and installing the turbocharger
Measuring the axial / radial clearance or the turbocharger shaft
Removing and installing intercooler
Cylinder head
Removing and installing the cylinder head
Setting the valve clearance
Dismantling and assembling the rocker arm mechanism
Removing and installing valves
Removing and installing valve guides
Replacing valve seat insert
Reworking valve seat
Refacing valves
Check compression
Valve timing
Removing and installing the gear case
Removing and installing the camshaft, replacing camshaft bearings
Checking the valve timing
Crankgear, pistons
Removing and installing the crankshaft
Removing and installing pistons with conrods
Removing pistons from conrod and fitting, checking – replacing conrod
Removing and installing piston rings
Replacing cylinder liners
Measuring piston protrusion
Attachments
Removing and installing the starter motor
V-belts
Service Data
Special tools
Index
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe Reader & Win
