Matchless Lightweight 250 1958-1964 Workshop Service Manual

This workshop repair service manual is designed to cover the repair and overhaul of Matchless Lightweight 250 for the years 1958 to 1964. It is suitable for both professional mechanics and DIY enthusiasts. The manual assumes that the technician is fully conversant with general automobile practices and emphasizes the special aspects of the product.

The manual includes instructions on components manufactured for Matchless Lightweight 250 for the specified years. It covers tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repair involving engine and transmission disassembly.

It provides the most reliable information and aims to help users get the best value from their Matchless Lightweight 250 for the specified years. The manual includes many of the specifications and procedures that were available in an authorized Matchless Lightweight 250 dealer service department.

It offers diagnostic and repair procedures to follow when trouble occurs, enabling users to save time and money by avoiding the expense of a dealer. Safety equipment and precautions are emphasized, along with the use of recommended or required special tools for adjustments or repairs.

The manual is in electronic format (.OVA file) and is available for fast and free delivery via email. It is printable and is presented in English.

• General Information
• Maintenance
• Lubrication
• Heating
• Ventilation
• Air Conditioning
• Suspension
• Front Suspension
• Rear Suspension
• Wheel
• Tire System
• Differential
• Driveline
• Drive Shaft
• Transfer Case
• Brakes
• Engine
• Engine Mechanical
• Engine Cooling
• Engine Fuel
• Engine Electrical
• Ignition System
• Starting
• Charging System
• Emissions
• Engine Exhaust
• Engine Lubrication
• Engine Speed Control System
• Clutch
• Cooling
• Electronic Control Modules
• Engine Systems
• Heated Systems
• Horn
• Ignition Control
• Instrument Cluster
• Lamps
• Power Systems
• Restraints
• Speed Control
• Transmission
• Exhaust System
• Body Structure
• Seats
• Security and Locks
• Air Bag System
• Exterior Trim
• Interior Trim
• Frame
• Bumpers
• Fuel System
• Steering
• Transmission and Transfer Case
• Tires
• Wheels
• Body
• Heating
• Air Conditioning
• Emissions Control
• Engine Removal
• Engine Installation
• Final Drive
• Electrical System

• Air cleaner element renewal
• Air cleaner temperature control check
• Auxiliary drivebelt check
• Battery electrolyte level check
• Battery terminal check
• Brake hydraulic fluid renewal
• Brake hydraulic system seal and hose renewal
• Brake pipe and hose check
• Choke adjustment check
• Contact breaker point renewal and distributor lubrication
• Crankcase ventilation system check
• Emission control filter element renewal
• Engine coolant renewal
• Engine idle speed check
• Engine oil and filter renewal
• Engine valve clearance check - OHV engines
• Exhaust system check
• Fluid leak check
• Fluid level checks
• Front and rear brake pad/shoe check
• Front wheel alignment check
• Gearbox oil level check
• Handbrake check
• Hinge and lock check and lubrication
• HT lead, distributor cap
• Ignition circuit check
• Ignition timing
• Contact breaker gap (dwell angle) check
• Intensive maintenance
• Mixture adjustment check
• Road test
• Roadwheel security check
• Seat belt check
• Spark plug check
• Spark plug renewal
• Steering and suspension security check
• Throttle damper operation check
• Timing belt renewal
• Tyre checks
• Underbody inspection
• Wiper blade check