Matchless Lightweight 350 1958-1964 Workshop Service Manual

This workshop repair service manual is designed to cover the repair and overhaul of Matchless Lightweight 350 for the years 1958 to 1964. It is a comprehensive guide suitable for both professional mechanics and DIY enthusiasts.

The manual includes detailed instructions for various components such as tune-ups, maintenance, removal and installation procedures, assemblies and disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, and body repairs. It also provides extensive guidance for engine and transmission disassembly and much more.

With a focus on the special aspects of the product, this manual aims to help technicians understand the functions of the components manufactured for Matchless Lightweight 350, enabling them to judge the performance of the car as a whole.

It contains reliable information and procedures that were available in an authorized Matchless Lightweight 350 dealer service department, making it a valuable resource for routine maintenance, servicing, diagnostic and repair procedures.

For those considering DIY maintenance and repairs, this manual emphasizes the importance of using safety equipment and observing safety precautions. It also provides information on special tools recommended or required for adjustments or repairs, often identified by their Matchless Lightweight 350 special tool number and illustrated.

Owning and referring to this manual will provide the necessary knowledge and guidance to perform repairs like a professional automotive technician, potentially saving time and money.

Language: English

File Format: .PDF

This is an electronic delivery via email, and it is printable.

• General Information
• Maintenance
• Lubrication
• Heating
• Ventilation
• Air Conditioning
• Suspension
• Front Suspension
• Rear Suspension
• Wheel
• Tire System
• Differential
• Driveline
• Drive Shaft
• Transfer Case
• Brakes
• Engine
• Engine Mechanical
• Engine Cooling
• Engine Fuel
• Engine Electrical
• Ignition System
• Starting
• Charging System
• Emissions
• Engine Exhaust
• Engine Lubrication
• Engine Speed Control System
• Clutch
• Cooling
• Electronic Control Modules
• Engine Systems
• Heated Systems
• Horn
• Ignition Control
• Instrument Cluster
• Lamps
• Power Systems
• Restraints
• Speed Control
• Transmission
• Exhaust System
• Body Structure
• Seats
• Security and Locks
• Air Bag System
• Exterior Trim
• Interior Trim
• Frame
• Bumpers
• Fuel System
• Steering
• Transmission and Transfer Case
• Tires
• Wheels
• Body
• Heating
• Air Conditioning
• Emissions Control
• Engine Removal
• Engine Installation
• Final Drive
• Electrical System

• Air cleaner element renewal
• Air cleaner temperature control check
• Auxiliary drivebelt check
• Battery electrolyte level check
• Battery terminal check
• Brake hydraulic fluid renewal
• Brake hydraulic system seal and hose renewal
• Brake pipe and hose check
• Choke adjustment check
• Contact breaker point renewal and distributor lubrication
• Crankcase ventilation system check
• Emission control filter element renewal
• Engine coolant renewal
• Engine idle speed check
• Engine oil and filter renewal
• Engine valve clearance check - OHV engines
• Exhaust system check
• Fluid leak check
• Fluid level checks
• Front and rear brake pad/shoe check
• Front wheel alignment check
• Gearbox oil level check
• Handbrake check
• Hinge and lock check and lubrication
• HT lead, distributor cap
• ignition circuit check
• Ignition timing
• contact breaker gap (dwell angle) check
• Intensive maintenance
• Mixture adjustment check
• Road test
• Roadwheel security check
• Seat belt check
• Spark plug check
• Spark plug renewal
• Steering and suspension security check
• Throttle damper operation check
• Timing belt renewal
• Tyre checks
• Underbody inspection
• Wiper blade check