This factory service manual provides detailed service information, step-by-step repair instruction, and maintenance specifications for your MerCruiser D2,8L D-Tronic and D4,2L D-Tronic In-Line Diesel Marine Engines.
This comprehensive overhaul and repair manual is designed as a "Service Guide" for MerCruiser models listed. It provides specific information including procedures for disassembly, assembly, inspection, and adjustment, to enable dealers and service mechanics to keep the MerCruiser in top operating condition. The procedures are supplemented with photos and illustrations.
All Official Mercury Marine Manuals for MerCruiser Sterndrives and Inboards include easy to follow, step-by-step illustrated procedures based on the complete dismantling, repair, and assembling of boat motors. From the simplest repair to complex procedures, these manuals give you everything you need to do the job with confidence.
Models Covered in This Manual
Sterndrive (MCM)
D2.8L D-Tronic - S/N: 0K000001 and Above
D4.2L D-Tronic - S/N: 0K000001 and Above
Inboard (MIE)
D2.8L D-Tronic - S/N: 0K000001 and Above
D4.2L D-Tronic - S/N: 0K000001 and Above
Service Manual Outline
Section 1 - Important Information
A - General Information
B - Maintenance
C - Troubleshooting
Section 2 - Removal and Installation
A - Sterndrive (MCM) Models
B - Inboard (MIE) Models
Section 3 - Engine Mechanical
A - D2.8L D-Tronic And D4.2L D-Tronic Engines
Section 4 - Electrical System
A - Starting System
B - Charging System
C - Glow Plug System (If Equipped)
D - Instrumentation
E - Wiring Diagrams
Section 5 - Fuel System
A - Description
B - Fuel Delivery Pump and Fuel Filter
C - Injectors
D - Injection Pump
E - EDI Diagnosis
Section 6 - Cooling System
A - Seawater Cooling System
B - Closed Cooling System
Section 7 - Intake And Exhaust System
A - Intercooler
B - Intake / Exhaust Manifold, Elbows and Risers
C - Turbocharger
Section 8 - Drive System
A - ZF / Hurth Transmissions
B - Propeller Shaft Models
Section 9 - Power Steering System
A - Pump And Related Components
Language: English
File Format: PDF
Delivery method: .OVA file
This manual will come in PDF format, so it's extremely easy to move around with you from computer to computer. Many mechanics purchase electronics manuals like this and use a laptop near them while doing maintenance! If you don't have a laptop, no problem! Just print out the pages of the manual that you need and you've got a hard copy in front of you while doing your work! Simply throw it away when you're finished! It's much easier and quicker than having to deal with a book!
