MERCURY 1998 1999 Service Manual 135/150 HP Optimax

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This service manual/repair manual for Mercury/Mariner Outboard Marine covers the following models:

  • 135HP (135 HP) 150HP (135 HP) Optimax Direct Fuel Injection (DFI)

It includes the 1998 Model 135/150 and the 1999 Model 135/150. The manual describes service procedures for the complete outboard and provides maintenance schedule recommendations to ensure peak operating condition. It compensates for initial wear and applies to the whole engine, illustrating detailed step-by-step removal & installation procedures for components.

Most chapters start with assembly/system illustrations, diagrams, exploded parts view, pictures, service information, and troubleshooting. The subsequent pages provide detailed procedures. The manual is delivered in .PDF format and works on all computers without special software.

Specifications section covers overall length, width, weight, transom height, recommended operating range, engine type, fuel supply system, cooling system, lubrication system, starting system, and more.

The maintenance section includes complete maintenance specs, charts, intervals, and step-by-step procedures for spark plugs, fuel line, engine oil, gear oil, lubrication, anodes, battery, water pump, propeller nut & pin, and more.

The general information section identifies topics such as identification numbers, tightening torque, service data, specifications, cylinder number, propellers, and gasoline recommendations.

The electrical section covers electrical parts removal/installation, inspection, troubleshooting, battery charging system, and more.

The ignition system section includes specifications, checking ignition timing, spark plug, ignition coil, ECM, engine speed limiter, and more.

The carburetor section provides information on adjustments, removal, cleaning, float height measurement, installation, and more for carb models.

The EFI system section includes specifications, fuel injection nozzle, pump, throttle body, fuel cooler, pressure regulator, intake manifold, and more.

The powerhead section contains information on rebuilding the engine block, cylinder head assembly, crankshaft, piston, lubrication system, and more.

The mid-section section covers engine side cover, driveshaft housing, swivel bracket, steering bracket, and related procedures.

The lower unit section includes gear case, propeller, gears, shimming, trim tab, drive shaft, water pump, and related components.

Other chapters in the manual include attachments/control linkage, throttle/shift linkage, tiller handle, manual starter, diagnostic troubleshooting, and wiring diagrams.

Common outboard searches: Service Manual, Repair Manual, Outboard Engine Repair, Shop Manual, Workshop Manual, Specs, Specifications, Diagrams, Exploded View, Engine troubleshooting.

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