Mercury Mercruiser #16 Marine EngineS GM V-8 454 CID (7.4L) / 502 CID (8.2L) Service Repair Manual 1993-1997

This is a comprehensive Service Repair Manual for the Mercury Mercruiser #16 MARINE ENGINES GM V-8 454 CID (7.4L) / 502 CID (8.2L) covering production model years 1993-1997. This invaluable technical manual includes detailed diagrams and manufacturers specifications for maintaining and servicing your equipment.

MODELS COVERED IN THIS MANUAL:

• GEN V ENGINES
• STERN DRIVE ENGINES:
  • MCM 7.4L Bravo - S/N: OD830779 to OF800699
  • MCM 7.4L Bravo Three - S/N: OD838819 to OF800699
  • MCM 7.4LX MPI - S/N: OF595275 to OF801999
  • MCM 454 Magnum (Carburetor) - S/N: OD837587 to OF801999
  • MCM 454 Magnum EFI, EFI/MP and MPI - S/N: OF111570 to OF802349
  • MCM 502 Magnum (Carburetor) - S/N: OD831432 to OF114528
  • MCM 502 Magnum EFI, EFI/MP, MPI - S/N: OD840650 to OF802599
• INBOARD ENGINES:
  • MIE 7.4L (Carburetor) - S/N: OD840300 to OF820141
  • MIE 7.4L EFI/MP and MPI - S/N: OF490697 to OF820103
  • MIE 8.2L (Carburetor) - S/N: OD857200 to OF819619
• SKI ENGINES:
  • MIE 454 Magnum EFI, EFI/MP and MPI Tournament Ski - S/N: OF215800 to OF820099

GEN VI ENGINES

• STERN DRIVE ENGINES:
  • MCM Bravo 7.4L (Carburetor) - S/N: OF800700 and above
  • MCM 7.4LX EFI - S/N: OF820000 and above
  • MCM 7.4LX MPI - S/N: OF802000 and above
  • MCM 454 Magnum (Carburetor) - S/N: OF801700 and Above
  • MCM 454 MPI - S/N: OF802350 and above
  • MCM 502 MPI - S/N: OF802600 and above
• INBOARD ENGINES:
  • MIE 7.4L (Carburetor) - S/N: OF820142 and above
  • MIE 7.4L EFI - S/N: OF874815 and above
  • MIE 7.4L MPI - S/N: OF820104 and above
  • MIE 8.2L MPI - S/N: OF775694 and OF775695
  • MIE 8.2L MPI - S/N: OF819620 and above

TABLE OF CONTENTS:

• 1 - IMPORTANT INFORMATION
  • A - General Information
  • B - Maintenance
  • C - Troubleshooting
• 2 - REMOVAL & INSTALLATION
  • A - MCM Models - Bravo & Blackhawk Drives
  • B - MCM Models - Bravo & Blackhawk with Driveshaft Extension
  • C - MIE Models - Velvet Drive Transmissions
  • D - MIE Models - Hurth Transmissions
• 3 - ENGINE
  • A - 454 CID / 7.4L / 502 CID / 8.2L
• 4 - ELECTRICAL SYSTEMS
  • A - Starting System
  • B - Ignition System
  • C - Charging System
  • D - Instrumentation
  • E - Electrical Kits
  • F - Wiring Diagrams
• 5 - FUEL SYSTEM
  • A - Fuel Delivery Systems and Fuel Pumps
  • B - Weber 4 Barrel Carburetor
  • C - Electronic Fuel Injection (Throttle Body & Multi-Port Injection)
• 6 - COOLING SYSTEM
  • A - Seawater Cooled Models
  • B - Closed Cooled Models
• 7 - EXHAUST SYSTEM
  • A - General
  • B - Manifold and Elbows
  • C - Risers
  • D - Collectors
• 8 - DRIVES
  • A - Velvet Drive In-Line Transmission
  • B - Velvet Drive V-Drive Transmission
  • C - Hurth Down Angle Transmission
  • D - Hurth V-Drive Transmission
  • E - Drive Shaft Models/Propeller Shaft
• 9 - POWER STEERING
  • A - Pump

Model Specification: Mercury Mercruiser #16 MARINE ENGINES GM V-8 454 CID (7.4L) / 502 CID (8.2L)

Model Year: 1993-1997

Language: English

Total Pages: 930

File Format: PDF

Requirements: Adobe Reader

ZOOM IN/OUT: YES

Printable: YES

Compatible: All Versions of Windows & Mac

This manual provides detailed service information, step-by-step repair instruction, and maintenance specifications for your Mercury Mercruiser #16 MARINE ENGINES GM V-8 454 CID (7.4L) / 502 CID (8.2L). It is designed as a "Service Guide" for MerCruiser models listed, providing specific information including procedures for disassembly, assembly, inspection, and adjustment to keep the MerCruiser in top operating condition. The procedures are supplemented with photos and illustrations.

All Official Mercury Marine Manuals for MerCruiser Sterndrives and Inboards include easy to follow, step-by-step illustrated procedures based on the complete dismantling, repair, and assembling of boat motors. From the simplest repair to complex procedures, these manuals give you everything you need to do the job with confidence.

Save Money by doing your own repairs! All pages are printable, so run off what you need & take it with you into the garage or workshop.