Mercury Mercruiser #22 Marine Engine IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic Service Repair Manual

This is a comprehensive Service Repair Manual for the Mercury Mercruiser #22 Marine Engine IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic. This technical manual includes detailed diagrams and manufacturers specifications for maintaining and servicing your equipment.

MODELS COVERED:

• Sterndrive (MCM) - Serial Number
  • D2.8L D-Tronic - S/N: 0K000001 and Above
  • D4.2L D-Tronic - S/N: 0K000001 and Above
• Inboard (MIE)
  • D2.8L D-Tronic - S/N: 0K000001 and Above
  • D4.2L D-Tronic - S/N: 0K000001 and Above

TABLE OF CONTENTS:

• SECTION 1 - IMPORTANT INFORMATION
  • A - General Information
  • B - Maintenance
  • C - Troubleshooting
• SECTION 2 - REMOVAL AND INSTALLATION
  • A - Sterndrive (MCM) Models
  • B - Inboard (MIE) Models
• SECTION 3 - ENGINE MECHANICAL
  • A - D2.8L D-Tronic And D4.2L D-Tronic Engines
• SECTION 4 - ELECTRICAL SYSTEM
  • A - Starting System
  • B - Charging System
  • C - Glow Plug System (If Equipped)
  • D - Instrumentation
  • E - Wiring Diagrams
• SECTION 5 - FUEL SYSTEM
  • A - Description
  • B - Fuel Delivery Pump and Fuel Filter
  • C - Injectors
  • D - Injection Pump
  • E - EDI Diagnosis
• SECTION 6 - COOLING SYSTEM
  • A - Seawater Cooling System
  • B - Closed Cooling System
• SECTION 7 - INTAKE AND EXHAUST SYSTEM
  • A - Intercooler
  • B - Intake / Exhaust Manifold, Elbows and Risers
  • C - Turbocharger
• SECTION 8 - DRIVE SYSTEM
  • A - ZF / Hurth Transmissions
  • B - Propeller Shaft Models
• SECTION 9 - POWER STEERING SYSTEM
  • A - Pump And Related Components

Model Specification: Mercury Mercruiser #22 Marine Engine IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic

Language: English

Total Pages: 878

File Format: .PDF

Requirements: Adobe Reader

ZOOM IN/OUT: YES

Printable: YES

Compatible: All Versions of Windows & Mac

This manual provides detailed service information, step-by-step repair instruction, and maintenance specifications for your Mercury Mercruiser #22 Marine Engine IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic. It is designed as a "Service Guide" for MerCruiser models listed, providing specific information including procedures for disassembly, assembly, inspection, and adjustment to keep the MerCruiser in top operating condition. The procedures are supplemented with photos and illustrations.

All Official Mercury Marine Manuals for MerCruiser Sterndrives and Inboards include easy to follow, step-by-step illustrated procedures based on the complete dismantling, repair, and assembling of boat motors. From the simplest repair to complex procedures, these manuals give you everything you need to do the job with confidence.

Save Money by doing your own repairs! All pages are printable, so run off what you need and take it with you into the garage or workshop.