This manual is suitable for anyone from first-time owners and amateurs to professional technicians. It is designed in an easy-to-read format and provides all the necessary information to perform procedures correctly.
Models Covered:
Sterndrive (MCM) - Serial Number
D2.8L D-Tronic - S/N: 0K000001 and Above
D4.2L D-Tronic - S/N: 0K000001 and Above
Inboard (MIE)
D2.8L D-Tronic - S/N: 0K000001 and Above
D4.2L D-Tronic - S/N: 0K000001 and Above
TABLE OF CONTENTS:
SECTION 1 - IMPORTANT INFORMATION
A - General Information
B - Maintenance
C - Troubleshooting
SECTION 2 - REMOVAL AND INSTALLATION
A - Sterndrive (MCM) Models
B - Inboard (MIE) Models
SECTION 3 - ENGINE MECHANICAL
A - D2.8L D-Tronic And D4.2L D-Tronic Engines
SECTION 4 - ELECTRICAL SYSTEM
A - Starting System
B - Charging System
C - Glow Plug System (If Equipped)
D - Instrumentation
E - Wiring Diagrams
SECTION 5 - FUEL SYSTEM
A - Description
B - Fuel Delivery Pump and Fuel Filter
C - Injectors
D - Injection Pump
E - EDI Diagnosis
SECTION 6 - COOLING SYSTEM
A - Seawater Cooling System
B - Closed Cooling System
SECTION 7 - INTAKE AND EXHAUST SYSTEM
A - Intercooler
B - Intake / Exhaust Manifold, Elbows and Risers
C - Turbocharger
SECTION 8 - DRIVE SYSTEM
A - ZF / Hurth Transmissions
B - Propeller Shaft Models
SECTION 9 - POWER STEERING SYSTEM
A - Pump And Related Components
Keep this shop manual handy and refer to it regularly. Performing routine preventive maintenance will save you time and money by helping to prevent premature failure and unnecessary repairs.
