This manual is suitable for individuals ranging from first-time owners to professional technicians. It is designed in an easy-to-read format and provides comprehensive information necessary for accurate procedure execution.
Models Covered:
Sterndrive (MCM) Model - Serial Number
496 Mag HO - S/N: 0M000000 & Up
496 Mag - S/N: 0M000000 & Up
Inboard (MIE) Model - Serial Number
8.1S HO - S/N: 0M000000 & Up
8.1S Horizon - S/N: 0M000000 & Up
Table of Contents:
Section 1 - Important Information
A - General Information
B - Maintenance
C - Troubleshooting
Section 2 - Removal and Installation
A - MCM Models
B - MIE Models
Section 3 - Engine
A - 496 cid (8.1L)
Section 4 - Electrical System
A - Starting System
B - Ignition System
C - Charging System
Section 5 - Fuel System
A - Fuel Delivery System for Electronic Fuel Injection
B - Fuel Injection Disassembly and Reassembly
Section 6 - Cooling System
A - Closed Cooled Models
Section 7 - Exhaust System
A - Manifolds and Elbows
B - Collectors
Section 8 - Drives
A - Velvet Drive 5000 Series Transmission
B - Hurth Transmission
Section 9 - Power Steering
A - Pump
It is recommended to keep this shop manual accessible and refer to it regularly. Adhering to routine and preventive maintenance outlined in the manual can help save time and money by preventing premature failure and unnecessary repairs.
