Mercury Mercruiser Marine Engines #23 GM V8 454 CID /502 CID Service Repair Manual 1998-2001

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This service repair manual is a comprehensive guide for the 1998-2001 Mercruiser Marine Engines GM V8 454 CID(7.4L) /502 CID(8.2L). It includes detailed service and repair procedures, assembly and disassembly instructions, as well as wiring diagrams.

Models Covered in This Manual:

  • Gen. VI Engines
  • - Sterndrive (MCM) Model Serial Number: MCM 454 Mag MPI 0L010029 & Up, MCM 502 Mag MPI 0L017000 & Up
  • - Inboard (MIE) Model Serial Number: MIE 454 Mag MPI Horizon 0L002200 & Up, MIE 8.2L MPI 0L002450 & Up
  • L-29 Engines
  • - Sterndrive (MCM) Model Serial Number: MCM 7.4L MPI 0L010003 & Up
  • - Inboard (MIE) Model Serial Number: MIE 7.4L MPI 0L002006 & Up

This manual covers the following:

  • Section 1 - Important Information
    • A - General Information
    • B - Maintenance
    • C - Troubleshooting
  • Section 2 - Removal and Installation
    • A - MCM Models - Bravo and Blackhawk Drives
    • B - MCM Models - Bravo and Blackhawk Drives with Driveshaft Extension
    • C - MIE Models - Velvet Drive Transmission
    • D - MIE Models - Hurth Transmission
  • Section 3 - Engine
    • A - 454 cid (7.4L) / 502 cid (8.2L)
  • Section 4 - Electrical System
    • A - Starting System
    • B - Ignition System
    • C - Charging System
    • D - Instrumentation
    • E - Wiring Diagrams
  • Section 5 - Fuel System
    • A - Fuel Delivery System for Electronic Fuel Injection
    • B - Multi-Port Fuel Injection Descriptions and System Operation
    • C - Multi-Port Fuel Injection Disassembly and Reassembly
    • D - Fuel Injection System Troubleshooting
    • E - General System Diagnostics
    • F - Trouble Code Diagnostics - 454/502 Mag MPI & 8.2L MPI
    • G - Trouble Code Diagnostics - 7.4L MPI
  • Section 6 - Cooling System
    • A - Seawater Cooled Models
    • B - Closed Cooled (Fresh Water) Models
  • Section 7 - Exhaust System
    • A - General
    • B - Manifolds and Elbows
    • C - Risers
    • D - Collectors
  • Section 8 - Drives
    • A - Velvet Drive In-Line Transmission
    • B - Velvet Drive 5000A Down Angle Transmission
    • C - Velvet Drive 5000V V-Drive Transmission
    • D - Hurth V-Drive Transmission
    • E - Walter V-Drive Transmission
    • F - Drive Shaft / Propeller Shaft Models
  • Section 9 - Power Steering
    • A - Pump

This manual is available in a high-quality printable format. It is instantly accessible without any shipping costs or the need to wait for a CD-ROM. The file format is PDF, and it is compatible with all versions of Windows & Mac. Adobe Reader is required for viewing.

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