This service repair manual provides comprehensive information for the maintenance and repair of Mercruiser Marine Engines 496 CID/ 8.1L Gasoline Engine. It includes detailed service procedures, assembly and disassembly instructions, wiring diagrams, and more.
Models Covered in This Manual:
Sterndrive (MCM) Model Serial Number
496 Mag HO 0M000000 & Up
496 Mag 0M000000 & Up
Inboard (MIE) Model Serial Number
8.1S HO 0M000000 & Up
8.1S Horizon 0M000000 & Up
Service Repair Manual Covers:
Section 1 - Important Information
A - General Information
B - Maintenance
C - Troubleshooting
Section 2 - Removal and Installation
A - MCM Models
B - MIE Models
Section 3 - Engine
A - 496 cid (8.1L)
Section 4 - Electrical System
A - Starting System
B - Ignition System
C - Charging System
Section 5 - Fuel System
A - Fuel Delivery System for Electronic Fuel Injection
B - Fuel Injection Disassembly and Reassembly
Section 6 - Cooling System
A - Closed Cooled Models
Section 7 - Exhaust System
A - Manifolds and Elbows
B - Collectors
Section 8 - Drives
A - Velvet Drive 5000 Series Transmission
B - Hurth Transmission
Section 9 - Power Steering
A - Pump
This manual is available in PDF format and is compatible with all versions of Windows and Mac. It requires Adobe Reader for access. The comprehensive nature of this manual makes it useful for both professional mechanics and DIY enthusiasts.
