
Mercury Mercruiser Marine Engines GM V8 454 cid 7.4L 502 cid 8.2L* Factory Service / Repair/ Workshop Manual !
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This workshop manual is designed for the maintenance and repair of Mercury Mercruiser Marine Engines GM V8 454 cid 7.4L 502 cid 8.2L. It provides step-by-step instructions, detailed diagrams, and essential information for servicing, diagnosing, and repairing these engines. Whether you are a professional mechanic or a DIY enthusiast, this manual covers all the necessary repair procedures.
The manual encompasses the following models:
- Gen. VI Engines
- Sterndrive (MCM) Models:
- MCM 454 Mag MPI (Serial Number 0L010029 & Up)
- MCM 502 Mag MPI (Serial Number 0L017000 & Up)
- Inboard (MIE) Models:
- MIE 454 Mag MPI Horizon (Serial Number 0L002200 & Up)
- MIE 8.2L MPI (Serial Number 0L002450 & Up)
- L-29 Engines
- Sterndrive (MCM) Model:
- MCM 7.4L MPI (Serial Number 0L010003 & Up)
- Inboard (MIE) Model:
- MIE 7.4L MPI (Serial Number 0L002006 & Up)
The service manual is structured as follows:
- Section 1 - Important Information
- A - General Information
- B - Maintenance
- C - Troubleshooting
- Section 2 - Removal and Installation
- A - MCM Models - Bravo and Blackhawk Drives
- B - MCM Models - Bravo and Blackhawk Drives with Driveshaft Extension
- C - MIE Models - Velvet Drive Transmission
- D - MIE Models - Hurth Transmission
- Section 3 - Engine
- A - 454 cid (7.4L) / 502 cid (8.2L)
- Section 4 - Electrical System
- A - Starting System
- B - Ignition System
- C - Charging System
- D - Instrumentation
- E - Wiring Diagrams
- Section 5 - Fuel System
- A - Fuel Delivery System for Electronic Fuel Injection
- B - Multi-Port Fuel Injection Descriptions and System Operation
- C - Multi-Port Fuel Injection Disassembly and Reassembly
- D - Fuel Injection System Troubleshooting
- E - General System Diagnostics
- F - Trouble Code Diagnostics - 454/502 Mag MPI & 8.2L MPI
- G - Trouble Code Diagnostics - 7.4L MPI
- Section 6 - Cooling System
- A - Seawater Cooled Models
- B - Closed Cooled (Fresh Water) Models
- Section 7 - Exhaust System
- A - General
- B - Manifolds and Elbows
- C - Risers
- D - Collectors
- Section 8 - Drives
- A - Velvet Drive In-Line Transmission
- B - Velvet Drive 5000A Down Angle Transmission
- C - Velvet Drive 5000V V-Drive Transmission
- D - Hurth V-Drive Transmission
- E - Walter V-Drive Transmission
- F - Drive Shaft / Propeller Shaft Models
- Section 9 - Power Steering
- A - Pump
This manual is available in .PDF format and can be accessed on all versions of Windows and Mac. It is an invaluable resource for anyone seeking comprehensive guidance on maintaining and repairing Mercury Mercruiser Marine Engines GM V8 454 cid 7.4L 502 cid 8.2L.