This is the COMPLETE Official Service Repair Manual for the Mercury Mercruiser #16 MARINE ENGINES GM V-8 454 CID (7.4L) / 502 CID (8.2L). Production model years 1993 1994 1995 1996 1997. It Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. This Manual contains everything you will need to repair, maintain, rebuild, refurbish or restore your Mercury Mercruiser Marine Engines. All diagnostic and repair procedures are covered. The manual has detailed illustrations, diagrams, wiring schematics and specifications as well as step-by-step instructions. All pages are printable, so run off what you need and take it with you into the garage or workshop. These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your Mercury Mercruiser Marine Engines working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
MODELS COVERED IN THIS MANUAL:
GEN V ENGINES
STERN DRIVE ENGINES:
MCM 7.4L Bravo - S/N: OD830779 to OF800699
MCM 7.4L Bravo Three - S/N: OD838819 to OF800699
MCM 7.4LX MPI - S/N: OF595275 to OF801999
MCM 454 Magnum (Carburetor) - S/N: OD837587 to OF801999
MCM 454 Magnum EFI, EFI/MP and MPI - S/N: OF111570 to OF802349
MCM 502 Magnum (Carburetor) - S/N: OD831432 to OF114528
MCM 502 Magnum EFI, EFI/MP, MPI - S/N: OD840650 to OF802599
INBOARD ENGINES:
MIE 7.4L (Carburetor) - S/N: OD840300 to OF820141
MIE 7.4L EFI/MP and MPI - S/N: OF490697 to OF820103
MIE 8.2L (Carburetor) - S/N: OD857200 to OF819619
SKI ENGINES:
MIE 454 Magnum EFI, EFI/MP and MPI Tournament Ski - S/N: OF215800 to OF820099
GEN VI ENGINES
STERN DRIVE ENGINES:
MCM Bravo 7.4L (Carburetor) - S/N: OF800700 and above
MCM 7.4LX EFI - S/N: OF820000 and above
MCM 7.4LX MPI - S/N: OF802000 and above
MCM 454 Magnum (Carburetor) - S/N: OF801700 and Above
MCM 454 MPI - S/N: OF802350 and above
MCM 502 MPI - S/N: OF802600 and above
INBOARD ENGINES:
MIE 7.4L (Carburetor) - S/N: OF820142 and above
MIE 7.4L EFI - S/N: OF874815 and above
MIE 7.4L MPI - S/N: OF820104 and above
MIE 8.2L MPI - S/N: OF775694 and OF775695
MIE 8.2L MPI - S/N: OF819620 and above
TABLE OF CONTENTS:
1 - IMPORTANT INFORMATION
A - General Information
B - Maintenance
C - Troubleshooting
2 - REMOVAL & INSTALLATION
A - MCM Models - Bravo & Blackhawk Drives
B - MCM Models - Bravo & Blackhawk with Driveshaft Extension
C - MIE Models - Velvet Drive Transmissions
D - MIE Models - Hurth Transmissions
3 - ENGINE
A - 454 CID / 7.4L / 502 CID / 8.2L
4 - ELECTRICAL SYSTEMS
A - Starting System
B - Ignition System
C - Charging System
D - Instrumentation
E - Electrical Kits
F - Wiring Diagrams
5 - FUEL SYSTEM
A - Fuel Delivery Systems and Fuel Pumps
B - Weber 4 Barrel Carburetor
C - Electronic Fuel Injection (Throttle Body & Multi-Port Injection)
6 - COOLING SYSTEM
A - Seawater Cooled Models
B - Closed Cooled Models
7 - EXHAUST SYSTEM
A - General
B - Manifold and Elbows
C - Risers
D - Collectors
8 - DRIVES
A - Velvet Drive In-Line Transmission
B - Velvet Drive V-Drive Transmission
C - Hurth Down Angle Transmission
D - Hurth V-Drive Transmission
E - Drive Shaft Models/Propeller Shaft
9 - POWER STEERING
A - Pump
Model Specification: Mercury Mercruiser #16 MARINE ENGINES GM V-8 454 CID (7.4L) / 502 CID (8.2L) Model Year: 1993-1997 Language: English Total Pages: 930 File Format: Requirements: Adobe Reader ZOOM IN/OUT: YES INSTANT DELIVERY: YES Specifications: FULLY PRINTABLE & BOOKMARKED Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipod, Android etc
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! This file is Bookmarked and SEARCHABLE to make what you need easy to find. Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. This manual can be viewed on any computer, as well as zoomed and printed. Complete comes in format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. INSTANT MEANS THERE WILL BE NO SHIPPING COSTS OR WAITING FOR A PAPER OR CD MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$$$$$
