Get the complete service repair manual for MITSUBISHI SL-SERIES S3L, S3L2, S4L, S4L2 diesel engines. This manual is very useful for treatment and repair.
Engines covered:
Engine S3L/S3L2
Engine S3L-T/S3L2-T
Engine S4L/S4L2
Engine S4L-T/S4L2-T
Displacement:
S3L 1.125 liters (68.7 cu in.)
S3L2 1.318 liters (80.4 cu in.)
S4L 1.500 liters (91.5 cu in.)
S4L2 1.758 liters (107.3 cu in.)
Table of Contents:
General Information
Model Identification and Serial Number Location
Model identification location
Serial Number Location
Component Location
S3L/S3L2
Engine S3L-T/S3L2-T
S4L/S4L2
Engine S4L-T/S4L2-T
Specifications
Overhaul Instructions
Determining When to Overhaul the Engine
Compression Pressure Measurement
Inspection
Measurement
Troubleshooting
General
Engine troubleshooting
Starting system troubleshooting
Basic Precautions for Disassembly and Assembly
Disassembly
Assembly
Disassembly
Preparation for Disassembly
Engine oil draining
Coolant draining 1
Electrical System
Starter
Alternator
Cooling System
Cooling fan removal
Thermostat case removal
Water pump assembly removal
Fuel System
Fuel injection pipe removal
Fuel injection nozzle removal
Governor assembly removal
Governor weight removal
Fuel injection pump removal
Lubrication System
Oil filter removal
Pressure relief valve removal
Oil pressure switch removal
Air Inlet System and Exhaust System
Exhaust manifold removal
Air inlet cover removal
Cylinder Head and Valve Mechanism
Rocker shaft assembly removal
Rocker shaft disassembly
Cylinder head bolt removal
Cylinder head assembly removal
Valve and valve spring removal
Valve stem seal removal
Timing Gears and Flywheel
Flywheel removal
Rear plate removal
Oil seal case removal
Tappet removal
Speedometer driven gear removal
Crankshaft pulley removal
Timing gear case removal
Timing gear backlash measurement
Idler gear removal
Camshaft removal
Fuel injection pump camshaft removal
Gear removal (when required)
Oil pump removal
Front plate removal
Cylinder Block, Crankshaft, Pistons and Oil Pan
Oil pan removal
Oil screen removal
Thrust clearance measurement for connecting rod big end
Connecting rod cap removal
Piston removal
End play measurement for crankshaft
Main bearing cap removal
Crankshaft removal
Piston separation from connecting rod
Inspection
Cylinder Head and Valve Mechanism
Cylinder head
Rocker arms and rocker shaft
Valve springs
Valve push rods
Valves, valve guides and valve seats
Combustion jet replacement
Timing Gears and Flywheel
Camshaft
Fuel injection pump camshaft
Tappets
Idler gear
Flywheel and ring gear
Cylinder Block, Crankshaft, Pistons and Oil Pan
Pistons, Piston Rings and Piston Pins
Connecting rods
Crankshaft
Cylinder block
Assembly
Cylinder Block, Crankshaft, Pistons and Oil pan
Main bearing installation
Crankshaft installation
Main bearing cap installation
Side seal installation
Piston assembling to connecting rod
Piston ring installation
Piston and connecting rod installation
Connecting rod cap installation
Oil screen installation
Oil pan installation
Timing Gears and Flywheel
Front plate installation
Oil pump installation
Engine turning
Camshaft installation
Idler gear installation
Timing gear case installation
Crankshaft pulley nut tightening
P.T.O. gear installation
Speedometer driven gear installation
Tappet installation
Oil seal case installation
Rear plate installation
Flywheel installation
Cylinder Head and Valve Mechanism
Cylinder head bottom face cleaning
Valve stem seal installation
Valve spring installation
Installing valve block
Cylinder head gasket installation
Cylinder head installation
Cylinder head bolt tightening
Valve push rod installation
Rocker shaft assembling
Rocker shaft assembly installation
Valve clearance adjustment
Rocker cover installation
Air Inlet System and Exhaust System
Air inlet cover installation
Exhaust manifold installation
Fuel System
Fuel injection nozzle installation
Fuel injection pump installation
Flyweight assembly installation
Sliding sleeve installation
Governor assembly installation
Fuel injection line installation
Lubrication system
Pressure relief valve installation
Oil filter installation
Oil pressure switch installation
Cooling system
Water pump installation
Thermostat installation
Cooling fan installation
Thermoswitch and thermounit combination installation
Electrical System
Glow plug installation
Alternator installation
Electrical System
General
Specifications (standard)
Wiring diagrams
Starter
Disassembly
Inspection
Assembly
Inspection and Testing after Assembly
Alternator
Disassembly
Inspection
Assembly
Key Shutoff System (ETS solenoid type)
General
Cord color (standard)
Shutoff solenoid installation
Inspection after assembly
Key Shutoff System (ETR solenoid type)
General
Cord color (standard)
Shutoff solenoid installation
Automatic Glow System
General
Glow timer specification (standard)
Glow plug relay specifications (standard)
Glow plug inspection
Cooling System
General
Schematic
Specifications (standard)
Inspection
Water pump
Thermostat (standard)
Thermoswitch (standard)
Thermounit (standard)
Lubrication System
General
Schematic
Specifications
Inspection
Oil pump
Oil pressure switch
Pressure relief valve
Fuel System
General
Schematic
Specifications (standard)
Fuel Injection Nozzle
Inspection
Disassembly and assembly
Fuel Injection Pump
Test on engine
Disassembly
Inspection
Assembly
Governor
Disassembly and inspection
Assembly
Torque spring set installation
Fuel Pump
Inspection
Fuel Filter
Air Inlet System and Exhaust System
General
Schematic
Inspection
Inspection procedure
Maintenance
Lubrication and Maintenance Chart
Engine Oil and Oil Filter
Engine oil specifications
Oil level check
Oil and oil filter change
Oil filter change
Valve Clearance
Fuel Injection Timing
Preparation
Adjustment
Fuel Filter
Fuel filter with [AIR] valve
Cartridge (air vent screw) type fuel filter
Fuel System Priming
Engine with fuel filter with [AIR] valve
Engine with cartridge (air vent screw) type fuel filter
Idle RPM Setting
Fuel Injection Nozzles
Injection pressure (valve opening pressure) test
Orifice restriction test
Nozzle tip washing and replacement
Installation
Fan Belt
Service Data
Specifications
Basic engine components
Lubrication system
Fuel system
Air inlet system and exhaust system
Cooling system (standard)
Electrical system
Tightening Torques
Major bolts and nuts
Torques for bolts and nuts with standard threads
Torques for plugs with taperlock threads
Sealants
Special Tools
Model Specification: MITSUBISHI SL-SERIES S3L, S3L2, S4L, S4L2 DIESEL ENGINES
Language: English
Format: PDF
Requirements: Adobe Reader & Win
Zoom In/Out: Yes
Printable: Yes
Compatible: All Versions of Windows & Mac
This manual provides step-by-step instructions, highly detailed exploded pictures & diagrams for maintaining, servicing, diagnosing, and repairing your own vehicle. It covers all repair procedures and is suitable for both professional mechanics and DIY enthusiasts. It is compatible with Windows Vista 32 and 64, XP, ME, 98, NT, 2000, and Mac. Instant download is available upon receipt of payment, eliminating shipping costs and waiting for a CD to arrive in the mail. All pages are printable, allowing for easy access in the garage or workshop, ultimately saving money by enabling self-repairs. The manual provides very easy-to-follow, step-by-step instructions.
