This workshop service manual for the Polaris 300 covers the repair and overhaul of the vehicle, providing reliable information for routine maintenance, servicing, and diagnostic procedures. It is designed for use by mechanical technicians familiar with general automobile practices and is useful for both professional mechanics and DIY enthusiasts.
The manual includes instructions on components manufactured for the Polaris 300, as well as repairs of proprietary components with instructions from respective manufacturers. It emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.
For those intending to do maintenance and repair on their Polaris 300, it is essential to use safety equipment and observe safety precautions. The manual also refers to special tools that are recommended or required to accomplish adjustments or repairs, often identified by their Polaris 300 special tool number and illustrated.
This comprehensive manual contains specifications and procedures available in an authorized Polaris 300 dealer service department, covering tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly.
The content of the service manual depicts parts and/or procedures applicable to the particular product at the time of writing. It is available in English and is delivered electronically via email in .PDF format.
General Information
Maintenance
Lubrication
Heating
Ventilation
Air Conditioning
Suspension
Front Suspension
Rear Suspension
Wheel
Tire System
Differential
Driveline
Drive Shaft
Transfer Case
Brakes
Engine
Engine Mechanical
Engine Cooling
Engine Fuel
Engine Electrical
Ignition System
Starting
Charging System
Emissions
Engine Exhaust
Engine Lubrication
Engine Speed Control System
Clutch
Cooling
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Power Systems
Restraints
Speed Control
Transmission
Exhaust System
Body Structure
Seats
Security and Locks
Air Bag System
Exterior Trim
Interior Trim
Frame
Bumpers
Fuel System
Steering
Transmission and Transfer Case
Tires
Wheels
Body
Heating
Air Conditioning
Emissions Control
Engine Removal
Engine Installation
Final Drive
Electrical System
Air cleaner element renewal
Air cleaner temperature control check
Auxiliary drivebelt check
Battery electrolyte level check
Battery terminal check
Brake hydraulic fluid renewal
Brake hydraulic system seal and hose renewal
Brake pipe and hose check
Choke adjustment check
Contact breaker point renewal and distributor lubrication
