Polaris Big Boss 500 1996 1997 1998 Repair Service Manual

This workshop service manual is designed for the repair and overhaul of Polaris Big Boss 500 for the years 1996, 1997, and 1998. It is intended for use by mechanical technicians familiar with service procedures related to BRP products and covers the repair of various components of the Polaris Big Boss 500. The manual includes instructions on components manufactured for this model and provides reliable information for routine maintenance, servicing, and diagnostic and repair procedures. It is useful for both professional mechanics and DIY enthusiasts, enabling them to understand the functions of various components and judge the performance of the car as a whole.

For those intending to perform maintenance and repairs on their Polaris Big Boss 500, safety equipment and precautions must be observed. The manual also refers to special tools recommended or required for adjustments or repairs, often identified by their Polaris Big Boss 500 special tool number and illustrated. By owning and referring to this manual, the Polaris Big Boss 500 owner can be better informed and perform repairs like a professional automotive technician.

This service manual contains all necessary instructions for tune-ups, maintenance, removal and installation procedures, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly. It is available in English and is delivered electronically via email in .PDF format. The content of the manual depicts parts and procedures applicable to the particular product at the time of writing.

• General Information for Polaris Big Boss 500 1996 1997 1998
• Maintenance for Polaris Big Boss 500 1996 1997 1998
• Lubrication for Polaris Big Boss 500 1996 1997 1998
• Heating for Polaris Big Boss 500 1996 1997 1998
• Ventilation for Polaris Big Boss 500 1996 1997 1998
• Air Conditioning for Polaris Big Boss 500 1996 1997 1998
• Suspension for Polaris Big Boss 500 1996 1997 1998
• Front Suspension for Polaris Big Boss 500 1996 1997 1998
• Rear Suspension for Polaris Big Boss 500 1996 1997 1998
• Wheel for Polaris Big Boss 500 1996 1997 1998
• Tire System for Polaris Big Boss 500 1996 1997 1998
• Differential for Polaris Big Boss 500 1996 1997 1998
• Driveline for Polaris Big Boss 500 1996 1997 1998
• Drive Shaft for Polaris Big Boss 500 1996 1997 1998
• Transfer Case for Polaris Big Boss 500 1996 1997 1998
• Brakes for Polaris Big Boss 500 1996 1997 1998
• Engine for Polaris Big Boss 500 1996 1997 1998
• Engine Mechanical for Polaris Big Boss 500 1996 1997 1998
• Engine Cooling for Polaris Big Boss 500 1996 1997 1998
• Engine Fuel for Polaris Big Boss 500 1996 1997 1998
• Engine Electrical for Polaris Big Boss 500 1996 1997 1998
• And more...

• Air cleaner element renewal
• Air cleaner temperature control check
• Auxiliary drivebelt check
• Battery electrolyte level check
• Battery terminal check
• Brake hydraulic fluid renewal
• Brake hydraulic system seal and hose renewal
• Brake pipe and hose check
• Choke adjustment check
• Contact breaker point renewal and distributor lubrication
• Crankcase ventilation system check
• Emission control filter element renewal
• Engine coolant renewal
• Engine idle speed check
• Engine oil and filter renewal
• And more...