This workshop service manual is designed for the Polaris Sportsman 400 for the years 2005 and 2006. It is intended for use by mechanical technicians familiar with service procedures for BRP products and covers repair and overhaul of the mentioned cars. The manual includes instructions on components manufactured for the Polaris Sportsman 400 2005 2006 and provides reliable information for routine maintenance, servicing, diagnostic, and repair procedures.
Whether you are a professional mechanic or a DIY enthusiast, this manual will enable you to understand the functions of the car's components and judge its overall performance. It emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE. For simpler jobs, doing it yourself may be quicker and cost-effective, and the manual provides essential safety precautions and the use of recommended tools for maintenance and repair.
This service manual contains all necessary instructions for tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly. It is an electronic delivery via email in English language and is printable. The content depicts parts and/or procedures applicable to the particular product at the time of writing.
General Information
Maintenance
Lubrication
Heating
Ventilation
Air Conditioning
Suspension
Front Suspension
Rear Suspension
Wheel
Tire System
Differential
Driveline
Drive Shaft
Transfer Case
Brakes
Engine
Engine Mechanical
Engine Cooling
Engine Fuel
Engine Electrical
Ignition System
Starting
Charging System
Emissions
Engine Exhaust
Engine Lubrication
Engine Speed Control System
Clutch
Cooling
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Power Systems
Restraints
Speed Control
Transmission
Exhaust System
Body Structure
Seats
Security and Locks
Air Bag System
Exterior Trim
Interior Trim
Frame
Bumpers
Fuel System
Steering
Transmission and Transfer Case
Tires
Wheels
Body
Heating
Air Conditioning
Emissions Control
Engine Removal
Engine Installation
Final Drive
Electrical System
Air cleaner element renewal
Air cleaner temperature control check
Auxiliary drivebelt check
Battery electrolyte level check
Battery terminal check
Brake hydraulic fluid renewal
Brake hydraulic system seal and hose renewal
Brake pipe and hose check
Choke adjustment check
Contact breaker point renewal and distributor lubrication
