This service manual provides detailed service procedures for the Sportsman 400, 500, and Xplorer 500 4X4.
Complete FSM 1996 - 2003
This Service/Repair Manual offers comprehensive instructions and high-quality procedures for fixing ATV problems, saving time and aiding in repair decisions.
It is the same type of manual used by technicians at local dealerships to maintain, service, diagnose, and repair bikes.
FAQ: What type of information is covered?
General Information
Frame/Body Panels/Exhaust System
Maintenance
Lubrication System
Fuel System
Engine Removal/Installation
Cylinder Head/Valve
Cylinder/Piston
Clutch/Gearshift Linkage
Alternator/Starter Clutch
Crankcase/Transmission/Crankshaft
Front Wheel/Suspension/Steering
Rear Wheel/Suspension
Hydraulic Disc Brake
Battery
Charging System
Ignition System
Electric Starter
Lights/Meters/Switches
Electric Shift Program
Wiring Diagram
Technical Features
Troubleshooting
FAQ: What format is the file in?
The file is a RAR file, and you need software installed to extract it. You can find it for free on the net if you don't already have it.
FAQ: What if I have problems downloading?
When downloading large files (if using IE directly), you may experience timeouts. If this happens, I suggest using a download manager (Flashget, etc.) to avoid this. If you still have problems, please contact us.
File Format: Paper scan
Compatible: All Versions of Windows & Mac*
Language: English
Requirements: Software/Win or Mac (Best) and a PDF reader
