Polaris Sportsman 90 2003 2004 Workshop Service Manual
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The Polaris Sportsman 90 2003 2004 Workshop Service Manual for Repair provides comprehensive data, characteristics, instructions, and methodology for performing repair interventions on the vehicle and its components. This manual is useful for both professional mechanics and DIY enthusiasts. It includes special notes, important points, service data, precautions, and detailed, comprehensive step-by-step procedures, explanations, and pictorial diagrams from bumper to bumper. The manual meets all information needs to repair or make adjustments to the Polaris Sportsman 90 2003 2004. It contains detailed illustrations, exploded diagrams, drawings, and photos to guide you through every service repair procedure. The manual also provides information on construction, function, troubleshooting, servicing specifications, tightening torque, checking and adjusting, disassembling, assembling, and servicing procedures. It is designed for use on any computer, allowing zooming and printing. The manual has been specially prepared to ensure that even relatively new personnel can give satisfactory after-services to customers as well as disassemble and maintain the vehicle. Always use the correct special service tools or equipment specified, and ensure accurate measurements are made using calibrated, precision instruments. The manual outlines procedures for servicing and repairing vehicles using safe, effective methods, and contains many notes, cautions, and warnings to be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service which could damage the vehicle or compromise its safety. To maximize the life of your Polaris Sportsman 90 2003 2004, accurately follow the maintenance requirements of the periodic maintenance chart in the service manual, investigate unusual noises and changes in riding characteristics, use only genuine parts as listed in the parts catalogue, follow the procedures in the manual carefully and completely, keep complete records of all maintenance and repairs, and use only approved lubricants as specified in the manual. The manual is designed primarily for use by trained technicians in a properly equipped workshop, but contains enough detail and basic information to make it useful to the owner who desires to perform basic maintenance and repair work. It is essential to observe all accident prevention guidelines and have a complete set of standard tools, as well as the special tools and fixtures shown and listed, to perform all repairs listed in the manual. No special emphasis is put on replacing sealing components as it is assumed that these items are replaced during any repair. Unless specific values are given, all threaded connections should be tightened according to the required tightening torques listed on torque charts. When describing work which can be dangerous, the required safety measures are described in the manual and indicated by special remarks DANGER, CAUTION, or NOTE. The manual is 100% complete and intact, with no missing/corrupt pages/sections. It is known by many names including service manual, repair manual, workshop manual, and shop manual. A basic knowledge of mechanics, including the proper use of tools and workshop procedures, is necessary to carry out maintenance and repair work satisfactorily. The manual also contains information about adjusting work and valuable reference data for such adjustment values. For all maintenance and repair work, all accident prevention guidelines must be strictly observed. To perform all repairs listed in this manual, a complete set of standard tools, as well as the special tools and fixtures shown and listed, are necessary. No special emphasis is put on replacing sealing components as we assume that these items are replaced during any repair. Unless specific values are given, all threaded connections should be tightened according to the required tightening torques listed on torque charts. When describing work which can be dangerous, we have described the required safety measures in this manual and indicated them by special remarks DANGER, CAUTION, or NOTE. The manual is designed primarily for use by trained technicians in a properly equipped workshop, but contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. A basic knowledge of mechanics, including the proper use of tools and workshop procedures, is necessary in order to carry out maintenance and repair work satisfactorily.
