Polaris Sportsman Xplorer 400 500 Service Manual 1996-2003
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This manual provides comprehensive service information, repair instructions, and maintenance specifications for the 1996-2003 Polaris Sportsman 400, 500, Xplorer 500 4x4 series ATV. It covers the operation of major systems, diagnostics, troubleshooting, overhaul, as well as the removal and installation of major components. The manual is rich in illustrations, photographs, and diagrams to aid in part identification and proper assembly.
It is a valuable resource for both professional mechanics and DIY enthusiasts, offering guidance for simple or advanced maintenance and repair work. The manual covers the following models:
1996 Polaris Sportsman 500
1997 Polaris Sportsman 500
1997 Polaris Xplorer 500
1998 Polaris Sportsman 500
1998 Polaris Worker 500
1999 Polaris Sportsman 500
1999 Polaris Worker 500
1999 Polaris Sportsman 500 RSE
2000 Polaris Sportsman 500
2000 Polaris Worker 500
2000 Polaris Sportsman 500 RSE - Remington Special Edition
2001 Polaris Sportsman 400
2001 Polaris Sportsman 500 DUSE
2001 Polaris Sportsman 500 H.O.
2001 Polaris Sportsman 500 HO
2002 Polaris Sportsman 400
2002 Polaris Worker 400 (International)
2002 Polaris Sportsman 400 ASEI
2002 Polaris Sportsman 400 DUSE
2002 Polaris Sportsman 500 H.O.
2002 Polaris Worker 500 (International)
2002 Polaris Sportsman 500 RSEl
2002 Polaris Sportsman 500 DUSE1
2002 Polaris Sportsman 500 H.O. Desert
2002 Polaris Sportsman 500 H.O.Freedom
2003 Polaris Sportsman 400
2003 Polaris Sportsman 400 Desert
2003 Polaris Sportsman 500 H.O.
2003 Polaris Sportsman Ducks Unlimited Special Edition (DUSE)
2003 Polaris Sportsman Remington Special Edition (RSE)
The manual includes detailed information on general maintenance, troubleshooting, lubrication, engine, fuel system, cooling systems, transmission, electrical system, suspension, brakes, body, and more. It also contains wiring diagrams and supplemental service information for 2001-2003.
Language: English
File Format: PDF
Delivery Method: Download
Requirements: PDF Reader
This manual is compatible with all versions of Windows PC OS, MAC OS, and Linux OS. It comes in a compressed format, making it easy to carry around and use on different devices. Many mechanics use electronic manuals like this with a laptop while performing maintenance. Alternatively, the manual can be printed for reference during maintenance work.
Save on maintenance costs by utilizing this comprehensive manual, covering everything from scheduled maintenance to complete engine installation. It is an essential resource for anyone looking to perform their own maintenance and repairs.
