Polaris Sportsman Xplorer 500 ATV Service and Repair Manual

Service manual for the 1996 to 2003 Polaris Sportsman Xplorer 500 ATV or quad.

Manual is broken down into the following chapters:

• Introduction
• General Information
• Troubleshooting
• Information/Maintenance & Tune up
• Engine top end
• Engine lower end
• Fuel system
• Cooling System
• Clutch/drive system
• Transmission
• Front Drive system
• Electrical system
• Front suspension and steering
• Rear Suspension
• Brakes
• Body
• Supplement
• Index
• Wiring Diagrams

Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible.

Notes, cautions and warnings throughout each chapter pinpoint critical service information.

Numbered instructions guide you through every repair procedure in a step-by-step fashion.

Bold figured numbers help you quickly match illustrations with instructions.

Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.