
Polaris Sportsman Xplorer 500 Service Repair Manual 1996-2003
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This is a comprehensive repair manual and service manual for the 1996-2003 Polaris Sportsman Xplorer 500 ATV. It contains a wide range of information useful for both professional mechanics and DIY enthusiasts.
- General Information
- Specifications
- Maintenance
- Gearbox & Clutch
- Engine Removal and Installation
- Engine Fuel System
- Engine Lubrication and Cooling
- Engine Combustion System
- Lubrication System
- Cylinder Head/Valves
- Alternator/Starter Clutch
- Crankcase/Piston/Cylinder
- Crankshaft/Transmission/Balancer
- Transmission System
- Front Wheel and Steering System
- Rear Wheel System
- Fenders and Exhaust Pipe
- Periodic checks & Adjustments
- Chassis
- Cooling system
- Fuel injection system
- Braking System
- Suspension
- Electrical System
- Body & Fixtures
- Frame/Body Panels/Exhaust System
- Wheels & Tyres
- Battery/Charging System
- Ignition System
- Electric Starter
- Lights/Meters/Switches
- Wiring Diagrams
- Technical Information & Specifications
- Troubleshooting
This manual is available in English and is compatible with all versions of Windows & Mac. It is in PDF format and requires Adobe Reader for access.
The manual is designed to provide the same information that professional technicians and mechanics use. It includes detailed illustrations, diagrams, specifications, step-by-step instructions, pictures, procedures, and more.
All pages are printable, allowing for easy access to the necessary information. This manual enables cost-effective repairs for all skill levels with its easy-to-follow, step-by-step instructions.
Instant access means no shipping costs or waiting for a CD to arrive. Upon completion of payment via the secure payment processor, you will receive this manual today via instant download. Major credit/debit cards and PayPal are accepted.