Sakai SV505-1 shop manual is a comprehensive factory manual consisting of 410 pages. It is a valuable resource for both professional mechanics and DIY enthusiasts.
Introduction
About the Manual 1-1
How to Use the Manual 1-2
Panel Symbols 1-3
General Safety Instructions 1-5
Acronyms and Abbreviations 1-15
Identification
Compactor Controls Identification
Left View 2-2
Right View 2-3
Top View 2-4
Operators Station 2-5
Compactor Component Identification
Rear Drive Hydraulic Hoses 2-6
Front Drive Hydraulic Hoses 2-7
Steering Hoses 2-8
Hydraulic Brake Hose Network 2-9
Brake Pedal and Linkage 2-10
Center Pin 2-11
Vibrator Hydraulic Hoses 2-12
Drum and Vibrator (Model D) 2-13
Drum and Vibrator Motor (Model T and TF) 2-14
Fuel System 2-15
Hydraulic Propulsion, Vibrator and Steering Pump Assembly 2-16
Rear Drive Propulsion Motor 2-17
Front Drive Propulsion Motor 2-18
Vibrator Motor 2-19
Electric Components 2-20
Instrument Panel and Relays 2-21
Rear Axle 2-22
Intake System 2-23
Exhaust System 2-24
Cooling Hose and Radiator 2-25
Travel Controls (Forward/Reverse) 2-26
Hydraulic Coupling 2-27
Engine Mount 2-28
Differential (1 of 2) 2-29
Differential (2 of 2) 2-30
Brake 2-31
Final Drive 2-32
Orbitrol 2-33
Steering Cylinder 2-34
Operation
Operating Systems Description
Diesel Engine 3-1
Hydraulic Drive System 3-2
Hydraulic Drive Circuit 3-3
Hydraulic Vibratory System 3-4
Hydraulic Vibratory Circuit 3-5
Hydraulic Steering System 3-6
Hydraulic Steering Circuit 3-7
Brake System 3-8
Combination Meter 3-9
Monitor Display 3-10
Tachometer 3-11
Temperature Gauge 3-11
Fuel Gauge 3-11
Engine Lamps 3-12
Starter Switch 3-12
Parking Brake Switch 3-12
Horn Button 3-13
Vibrator Amplitude Switch 3-13
Vibrator Selector Switch 3-13
Forward/Reverse Lever Vibration ON/OFF Switch 3-14
Engine Speed Change Switch 3-14
Compactor Speed Change Switch 3-14
Engine Diagnostic Switches 3-15
Forward/Reverse Lever 3-15
Unloader Valve 3-15
Fuse Box 3-16
Operating the Compactor
Release Brakes for Towing 3-17
Before Starting Inspection 3-18
Starting the Engine 3-19
Traveling 3-21
Stopping and Parking 3-22
Stopping the Engine 3-23
Vibratory Operation 3-23
Loading Using a Winch Equipped Trailer 3-25
Self Propelled Loading 3-27
Working With the Compactor 3-28
Maintenance
Periodic Maintenance
Compactor Maintenance 4-2
Compactor Component Replacement Schedule 4-2
Prior to Starting the Compactor 4-3
Lifting Compactor with Hoist 4-4
Maintenance Procedures Every 10 Hours or Daily 4-4
Maintenance Procedures Every 50 Hours 4-5
Maintenance Procedures Every 250 Hours 4-6
Maintenance Procedures Every 500 Hours 4-9
Maintenance Procedures Every 1,000 Hours 4-9
Long Term Storage 4-14
Connecting Booster Cable 4-15
Testing and Adjustment
Mechanical Adjustments
Seat Adjustment 5-1
Scraper Adjustment 5-1
Hydraulic Pump Testing and Adjustment
Measure Hydraulic Pressure Main Propulsion Circuit 5-2
Adjust Hydraulic Pressure Main Propulsion Circuit 5-3
Measure Propulsion Charge Pressure 5-4
Adjust Propulsion Charge Pressure 5-4
Measure Parking Brake Release Pressure 5-5
Measure Vibrator Circuit Pressure 5-5
Adjust Vibrator Circuit Pressure 5-6
Measure Vibrator Charge Pressure 5-7
Adjust Vibrator Charge Pressure 5-8
Measure Steering Circuit Pressure 5-9
Adjust Forward/Reverse Cable 5-10
Troubleshooting
Troubleshooting Guidelines 6-1
Wiring Diagram Color Codes 6-2
Engine Warning Lamp is Illuminated 6-4
Compactor Repair
Roller
Remove 7-1
Disassemble (Vibratory Motor Side) 7-4
Operators Station
Remove 7-38
Install 7-40
Manual Vibration Control Switch
Remove 7-42
Install 7-43
Schematics
Electrical 8-1
Hydraulic 8-2
Service Literature
Additional Service Literature 9-1
Specifications
Compactor General Specifications 10-1
Compactor Overall Specifications 10-4
The manual also includes detailed specifications, service literature, schematics, and troubleshooting guidelines, making it an indispensable reference for maintaining and repairing the Sakai SV505-1 compactor.
