Suzuki DR800 1988-1997 Workshop Repair Service Manual

This workshop service manual for the Suzuki DR800 covers the repair and overhaul procedures for the 1988-1997 models. It is designed for use by mechanical technicians familiar with general automobile practices and emphasizes the special aspects of the product. The manual includes instructions on components manufactured for the Suzuki DR800, as well as repairs of proprietary components. It provides information such as tune-ups, maintenance, removal and installation procedures, assemblies and disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repair involving engine and transmission disassembly.

The manual aims to provide the most reliable information to help users get the best value from their Suzuki DR800. It includes many of the specifications and procedures available in an authorized Suzuki dealer service department. The manual emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE. It offers diagnostic and repair procedures to follow when trouble occurs.

For those intending to do maintenance and repair on their Suzuki DR800, it is essential that safety equipment be used and safety precautions observed when working on the vehicle. This includes using a torque wrench to ensure that fasteners are tightened in accordance with specifications. In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs. These tools are often identified by their Suzuki DR800 special tool number and illustrated.

The manual provides detailed information and procedures for routine maintenance and servicing, making it possible for owners to be better informed and to more knowledgeably perform repairs like a professional automotive technician.

Specification:

• This is a FORM NOT A HARD COPY!!!
• FAST and FREE ELECTRONIC DELIVERY via Email!!!
• Language: English
• Printable: Yes
• File Format: .PDF

The content of the service manual depicts parts and/or procedures applicable to the particular product at the time of writing.

General Maintenance Tags for WSMBEST Workshop Service Manuals:

• Air cleaner element renewal
• Air cleaner temperature control check
• Auxiliary drivebelt check
• Battery electrolyte level check
• Battery terminal check
• Brake hydraulic fluid renewal
• Brake hydraulic system seal and hose renewal
• Brake pipe and hose check
• Choke adjustment check
• Contact breaker point renewal and distributor lubrication
• Crankcase ventilation system check
• Emission control filter element renewal
• Engine coolant renewal
• Engine idle speed check
• Engine oil and filter renewal
• Engine valve clearance check - OHV engines
• Exhaust system check
• Fluid leak check
• Fluid level checks
• Front and rear brake pad/shoe check
• Front wheel alignment check
• Gearbox oil level check
• Handbrake check
• Hinge and lock check and lubrication
• HT lead, distributor cap
• Ignition circuit check
• Ignition timing
• Contact breaker gap (dwell angle) check
• Intensive maintenance
• Mixture adjustment check
• Road test
• Roadwheel security check
• Seat belt check
• Spark plug check
• Spark plug renewal
• Steering and suspension security check
• Throttle damper operation check
• Timing belt renewal
• Tyre checks
• Underbody inspection
• Wiper blade check

Suzuki DR800 1988-1997 Workshop Service Manual