This workshop service manual is designed for the Suzuki Lj80 Lj80v for the years 1978, 1979, 1980, and 1981. It is intended for use by professional mechanics and DIY enthusiasts who are familiar with general automobile practices.
The manual covers repair and overhaul procedures specific to the Suzuki Lj80 Lj80v, emphasizing the special aspects of the product to help maintain a reputation of quality service.
It includes instructions on components manufactured for the Suzuki Lj80 Lj80v, as well as repair procedures for proprietary components, enabling technicians to understand their functions and judge the car's performance as a whole.
This manual provides reliable information and procedures for routine maintenance, servicing, diagnostic, and repair procedures to follow when trouble occurs.
For those interested in maintenance and repair, it is essential to use safety equipment and observe safety precautions, including the use of a torque wrench to ensure that fasteners are tightened according to specifications.
The manual also refers to special tools recommended or required to accomplish adjustments or repairs, often identified by their special tool number and illustrated.
Owning and referring to this manual will enable the Suzuki Lj80 Lj80v owner to be better informed and make more knowledgeable repairs like a professional automotive technician.
This complete service manual contains all necessary instructions for any repair the Suzuki Lj80 Lj80v may require, including tune-ups, maintenance, removal and installation procedures, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly.
Language: English. This is an electronic delivery via email. Printable: Yes. File Format: .PDF
The content of this service manual depicts parts and procedures applicable to the Suzuki Lj80 Lj80v at the time of writing.
General Information
Maintenance
Lubrication
Heating
Ventilation
Air Conditioning
Suspension
Front Suspension
Rear Suspension
Wheel
Tire System
Differential
Driveline
Drive Shaft
Transfer Case
Brakes
Engine
Engine Mechanical
Engine Cooling
Engine Fuel
Engine Electrical
Ignition System
Starting
Charging System
Emissions
Engine Exhaust
Engine Lubrication
Engine Speed Control System
Clutch
Cooling
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Power Systems
Restraints
Speed Control
Transmission
Exhaust System
Body Structure
Seats
Security and Locks
Air Bag System
Exterior Trim
Interior Trim
Frame
Bumpers
Fuel System
Steering
Transmission and Transfer Case
Tires
Wheels
Body
Heating
Air Conditioning
Emissions Control
Engine Removal
Engine Installation
Final Drive
Electrical System
Air cleaner element renewal
Air cleaner temperature control check
Auxiliary drivebelt check
Battery electrolyte level check
Battery terminal check
Brake hydraulic fluid renewal
Brake hydraulic system seal and hose renewal
Brake pipe and hose check
Choke adjustment check
Contact breaker point renewal and distributor lubrication
Crankcase ventilation system check
Emission control filter element renewal
Engine coolant renewal
Engine idle speed check
Engine oil and filter renewal
Engine valve clearance check - OHV engines
Exhaust system check
Fluid leak check
Fluid level checks
Front and rear brake pad/shoe check
Front wheel alignment check
Gearbox oil level check
Handbrake check
Hinge and lock check and lubrication
HT lead, distributor cap
ignition circuit check
Ignition timing
contact breaker gap (dwell angle) check
Intensive maintenance
Mixture adjustment check
Road test
Roadwheel security check
Seat belt check
Spark plug check
Spark plug renewal
Steering and suspension security check
Throttle damper operation check
Timing belt renewal
Tyre checks
Underbody inspection
Wiper blade check
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