This workshop service manual is designed to provide comprehensive data, characteristics, instructions, and methodology for performing repair interventions on the Tohatsu 120 2 Stroke Outboard. It includes special notes, important points, service data, precautions, and detailed, comprehensive step-by-step procedures, explanations, and pictorial diagrams from bumper to bumper. This manual is intended as a handy, easy-to-read reference book for both professional mechanics and DIY enthusiasts.
The manual provides detailed illustrations, exploded diagrams, drawings, and photos to guide you through every service repair procedure. It also includes reference to service tool numbers and associated illustrations depicting the tool for the outboard. The manual can be viewed on any computer, zoomed, and printed. It has been specially prepared to ensure that even comparatively new personnel can give satisfactory after-services to customers as well as disassemble and maintain the vehicle.
All service and repair instructions are included, and it is essential to use the correct special service tools or equipment specified. Accurate measurements are required and can only be made using calibrated, precision instruments. The manual also provides general descriptions for accomplishing service and repair work with tested, effective techniques.
Information on the construction and function, troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling, and servicing are included. The manual is divided into groups containing general information, diagnosis, testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and components.
The manual outlines procedures for servicing and repairing the outboard using safe, effective methods. To maximize the life of the outboard, it is important to follow the maintenance requirements and use only genuine parts as listed in the parts catalogue. Complete records of all maintenance and repairs should be kept, and only approved lubricants should be used as specified in the manual.
This manual is known by various names including service manual, repair manual, workshop manual, and shop manual. It is designed primarily for use by trained technicians in a properly equipped workshop but contains enough detail and basic information to make it useful to the owner who desires to perform basic maintenance and repair work.
For all maintenance and repair work, accident prevention guidelines must be strictly observed, and a complete set of standard tools, as well as the special tools and fixtures shown and listed, are necessary. No special emphasis is put on replacing sealing components as it is assumed that these items are replaced during any repair.
It is important to thoroughly familiarize yourself with procedures before starting work and to perform all work with great care in a clean working area with adequate lighting. The manual provides technical information regarding the design, function, disassembly, adjusting work, and troubleshooting on the components and model of the outboard.
For all maintenance and repair work, all accident prevention guidelines must be strictly observed. To perform all repairs listed in this manual, a complete set of standard tools, as well as the special tools and fixtures shown and listed, are necessary. No special emphasis is put on replacing sealing components as we assume that these items are replaced during any repair.
When describing work, which can be dangerous, the manual describes the required safety measures and indicates them by special remarks such as DANGER, CAUTION, or NOTE. The manual is 100% complete and intact, with no missing or corrupt pages/sections.
This manual is an essential resource for anyone looking to perform maintenance and repair work on the Tohatsu 120 2 Stroke Outboard, and it provides valuable reference data for adjustment values and other technical information.
