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Toyota (BT) Diesel Forklift Truck 7FDF15, 7FDF18, 7FDF20, 7FDF25, 7FDF30, 7FDJ35 Workshop Service Manual
File Type:
PDF
20.55 MB
Description
Product Reviews
Q&A
- Illustrated Factory Workshop Service Manual for Toyota Diesel Forklift Truck Type 7FDF.
- Contains high-quality images, circuit diagrams, and instructions for operation, maintenance, and repair.
- Useful for both professional mechanics and DIY enthusiasts.
- All manuals are printable, contain searchable text, and navigation bookmarks.
- Covered models: 7FDF15, 7FDF18, 7FDF20, 7FDF25, 7FDF30, 7FDJ35.
- Format: 612 Pages
- Language: English
- Contents:
- General
- Exterior Views
- Vehicle Model
- Frame Number
- How to Use This Manual
- Explanation Method
- Terminology
- Abbreviations
- Operational Tips
- Hoisting the Vehicle
- Circuit Tester
- Standard Bolt & Nut Tightening Torque
- Bolt Strength Type Identification Method
- Tightening Torque Table
- Precoat Bolts
- High-Pressure Hose Fitting Tightening Torque
- Wire Rope Suspension Angle List
- Safe Load for Each Wire Rope Suspension Angle
- Components Weight
- Recommended Lubricant Quantity & Types
- Smörjschema
- Periodiskt Underhåll
- Utbyte Av Smörjmedel Och Delar
- Engine
- Engine Sectional Views
- Major Specifications
- Engine Performance Curves
- Engine Assy
- Removal Installation
- Air Bleeding from Fuel System (Diesel Vehicle)
- Engine Speed Inspection and Adjustment
- 4Y Engine
- 1DZ-II2Z Engine
- Air Cleaner
- Specifications
- Components
- Air Cleaner Cleaning Inspection
- Clogging Warning System Inspection
- Radiator
- Components
- Specifications
- Coolant Capacity and Antifreeze Table
- Muffler & Exhaust Pipe
- Components
- Removal and Installation
- Catalytic Muffler Maintenance
- Battery
- Components
- Specifications
- Inspection
- V-Belt Tension Inspection Adjustment
- Accelerator Pedal
- Components
- Inspection and Adjustment
- Accelerator Pedal Switch Inspection and Adjustment
- Vehicle Speed Control System (OPT)
- Components
- Connecting Diagram
- Electrical Circuit Diagram
- Diagnosis
- Removal and Installation
- Acceleration and Throttle Wire Adjustment
- Troubleshooting
- DPF-II System (OPT)
- Components
- Connecting Diagram
- Electrical Circuit Diagram
- DPF Muffler Removal and Installation
- DPF Muffler Disassembly and Inspection and Reassembly
- Controller Removal and Installation
- Blower Removal and Installation
- Individual Functional Parts Inspection
- Controller Error Code Clearing Method
- DPF Filter Memory Clearing Method
- Regeneration Method
- Troubleshooting
- Transmission
- General
- Hydraulic Circuit Diagram
- Specifications
- Components
- Troubleshooting
- Transmission & Control Valve Assy
- Removal&Installation
- Disassembly&Inspection&Reassembly
- Torque Converter&Oil Pump
- Removal&Installation
- Torque Converter & Transmission Assy
- Removal & Installation
- Transmission Assy
- Disassembly & Inspection&Reassembly
- Clutch Drum Assy
- Disassembly & Inspection & Reassembly
- Direction Switch Assy
- Removal & Installation
- Oil Pressure Measurement and Stall Test
- 2 Speed Transmission
- Propeller Shaft
- General
- Specifications
- Components
- Propeller Shaft
- Removal & Installation
- Disassembly & Inspection & Reassembly
- Differential
- General
- Specifications
- Components
- Differential Assy
- Removal & Installation
- Disassembly & Inspection & Reassembly
- Differential Case Assy
- Disassembly & Inspection & Reassembly
- Differential Carrier
- Disassembly & Inspection & Reassembly
- Front Axle
- General
- Specifications
- Components
- Tires & Wheels
- Front Axle Shaft&Axle Hub
- Removal & Installation
- Front Axle Bracket & Axle Housing
- Removal & Installation
- Rear Axle
- General
- Specifications
- Components
- Tires & Wheels
- Rear Axle Assy
- Removal & Installation
- Rear Axle Hub & Steering Knuckle
- Removal & Installation
- Rear Axle Cylinder
- Removal & Installation
- Disassembly & Inspection & Reassembly
- Rear Wheel Alignment
- Steering
- General
- Specifications
- Components
- Steering Wheel & Mast Jacket
- Removal & Installation
- Disassembly & Inspection & Reassembly
- Hydrostatic Steering Valve Assy
- Troubleshooting
- Removal & Installation
- Disassembly & Inspection & Reassembly
- Relief Pressure Inspection & Adjustment
- Brake
- General
- Specifications
- Components
- Front Brake
- Disassembly & Inspection & Reassembly (1 - 3.5 Ton Series)
- Disassembly & Inspection & Reassembly (2 - 3 Ton Series)
- Brake Air Bleeding
- Braking Force Inspection & Adjustment
- Brake Master Cylinder
- Removal & Installation
- Disassembly & Inspection & Reassembly
- Parking Brake Inspection & Adjustment
- Brake Pedal Inspection & Adjustment
- Inching Pedal Inspection & Adjustment (Mar. 2000)
- Inching Pedal Inspection & Adjustment (Mar. 2000)
- Body
- Components
- Engine Hood Assy
- Removal-Installation
- Counterweight
- Removal-Installation
- Head Lamps
- Removal-Installation
- Bulb Replacement
- Combination Meter
- Removal-Installation
- Combination Switch
- Inspection
- Fuel Sender Gauge
- Inspection
- Relay Block
- Relay Inspection
- Portions Protected by Fuses
- Material Handling System
- Hydraulic Circuit Diagram
- Components
- Return Filter & Suction Filter
- Removal-Installation
- Natural Drop Test
- Natural Forward Tilt Test
- Oil Leak Test
- Lift Cylinder
- Tilt Cylinder
- Mast
- V Mast Assy
- Components
- Removal-Installation
- Removal-Installation (W/Lift Bracket)
- Mast Disassembly-Inspection-Reassembly
- Lift Bracket Disassembly-Inspection-Reassembly
- Mast Adjustment (V Mast)
- Mast Roller Removal-Installation
- Chain
- Inspection
- Reassembly
- Adjustment
- Fork
- Removal
- Installation
- Inspection
- FV-SV Mast Assy
- Components
- Mast Adjustment (FV- FSV)
- Lift Cylinder Rod Shim Adjustment (Prevention of Uneven Lifting)
- Cylinder
- Lift Cylinder (V) - Rear Lift Cylinder (FVFSV)
- General
- Specifications
- Components
- Removal - Installation
- Disassembly - Inspection - Reassembly
- Flow Regulator Valve (V-FV-FSV)
- Removal-Installation
- Safety Down Valve (V-FV-FSV)
- Removal-Installation
- Front Lift Cylinder (FV-FSV)
- General
- Specifications
- Components
- Removal-Installation
- Disassembly-Inspection-Reassembly
- Tilt Cylinder
- General
- Specifications
- Components
- Removal-Installation
- Disassembly-Inspection-Reassembly
- Mast Forward Backward Tilting Angle Adjustment (Prevention of Uneven Tilting)
- Oil Pump
- General
- Specifications
- Components
- Oil Pump Assy
- Removal-Installation
- Disassembly-Inspection-Reassembly (4Y)
- Disassembly-Inspection-Reassembly (1DZ-II)
- Disassembly-Inspection-Reassembly (2Z)
- Performance Test
- Oil Control Valve
- General
- Specifications
- Components
- Oil Control Valve Assy
- Removal-Installation
- Disassembly-Inspection-Reassembly
- Control Valve Lever Assy
- Removal-Installation
- Justering Av Överströmningsventil
- Hydraulschema T.O.M November 2000
- Hydraulschema Fr.O.M November 2000
- Morse Controls Elservospakar
- SAS
- General
- Components
- Precautions for Repair
- Functional Parts
- SAS Controller RemovalInstallation
- Tire Angle Sensor RemovalInstallation
- Swing Lock Cylinder RemovalInstallation
- Steering Knob Position Correcting Valve RemovalInstallation
- Tilt Angle Sensor RemovalInstallation
- Load Sensor Removal Installation
- Speed Sensor RemovalInstallation
- Fork Height Switch RemovalInstallation
- Re-Setting
- Customize
- Plug-In Analyzer
- Basic Operation
- Analyzer
- Re-Setting
- Option Set (Customize)
- Troubleshooting
- Diagnosis
- Troubleshooting
- Troubleshooting by Error Code
- Troubleshooting by Phenomenon
- Connector Layout
- Controller Sequence
- Connector Diagrams
- Appendix