Toyota (BT) Electric Forklift Truck 7FBESF10, 7FBESF12, 7FBESF15 Workshop Service Manual

Illustrated Factory Workshop Service Manual for Toyota (BT) Electric Forklift Truck Type 7FBESF. This manual contains high-quality images, circuit diagrams, and instructions to assist with the operation, maintenance, and repair of your forklift truck. It is a valuable resource for both professional mechanics and DIY enthusiasts.

Covered models:

• 7FBESF10
• 7FBESF12
• 7FBESF15

Format: 321 Pages

Language: English

Contents:

• General
• Exterior Views
• Vehicle Model
• Frame Number
• How to Read This Manual
• Explanation Method
• Terminology
• Abbreviations
• Electrical Symbols
• Operational Tips
• Circuit Tester
• Standard Bolt & Nut Tightening Torque
• Bolt Strength Type Identification Method
• Tightening Torque Table
• Precoat Bolts
• High-Pressure Hose Fitting Tightening Torque
• Wire Rope Suspension Angle List
• Safe Load for Each Wire Rope Suspension Angle
• Components Weight
• Recommended Lubricant Quantity & Types
• Lubrication Chart
• Battery
• Battery Compartment and Necessary Weight
• Maintenance Standard
• Battery Capacity Indicator
• Troubleshooting
• Battery Assembly
• Removal, Installation, Inspection
• Electrical System
• General
• Specifications
• Components
• Control Panel Assy
• Removal - Installation
• Contactor
• Removal - Installation-Inspection
• Before Disassembly
• Controller
• Disassembly - Reassembly-Checking-Reassembly
• Continuity Check Using Circuit Tester
• OCL Value (Overcurrent Limit Value)
• Acceleration Potentiometer Adjustment
• Material Handling Switch Adjustment
• Direction Switch
• Removal - Installation-Disassembly-Inspection-Reassembly
• Seat Switch
• Inspection
• Sevcon Adjustments
• General
• Adjustment Method
• Troubleshooting
• Motor
• General
• Specifications
• Components
• Drive/Pump Motor Assembly
• Removal Installation (Drive Motor)
• Removal Installation (Pump Motor)
• Disassembly Inspection Reassembly (Drive Motor, Pump Motor)
• Drive Unit and Rear Wheel
• General
• Specifications
• Components
• Drive Unit Assembly
• Removal-Installation-Disassembly-Inspection-Reassembly
• Front Axle
• General
• Specifications
• Front Axle Hub
• Removal-Installation-Disassembly-Inspection-Reassembly
• Steering
• Brake
• Front Brake
• General
• Specifications
• Components
• Disassembly Inspection-Reassembly
• Test (Automatic Adjuster Operation Test)
• Brake Pedal
• Components
• Removal Installation
• Adjustment
• Master Cylinder
• General
• Components
• Removal-Installation-Disassembly-Reassembly
• Parking Brake
• Components
• Removal, Installation
• Material Handling System
• Natural Drop Test
• Natural Forward Tilt Test
• Oil Leak Test
• Lift Cylinder
• Tilt Cylinder
• Mast
• V Mast Assy.
• Components
• Removal Installation
• Mast Disassembly Inspection Reassembly Lift Bracket Disassembly Inspection Reassembly
• Mast Adjustment
• Chain
• Fork
• FV Mast Assy.
• Components
• Mast Adjustment
• FSV & FSN Mast Assy.
• Components
• Mast Adjustment
• Lift Cylinder Rod Shim Adjustment (Prevention of Uneven Lifting)
• Cylinder
• Lift Cylinder (V)-
• Rear Lift Cylinder (FV FSV FSN)
• General
• Specifications
• Components
• Removal-Installation
• Disassembly Inspection-Reassembly
• Flow Regulator Valve (V FV FSV FSN)
• Removal Installation
• Safety Down Valve (V FV-FSV FSN)
• Removal-Installation
• Front Lift Cylinder (FV-FSV FSN)
• General
• Specifications
• Components
• Removal Installation
• Disassembly Inspection Reassembly
• Tilt Cylinder (V-FV FSV FSN)
• General
• Specifications
• Removal-Installation
• Disassembly Inspection Reassembly
• Oil Pump
• General
• Specifications
• Components
• Oil Pump Assy.
• Removal Installation
• Disassembly-Inspection Reassembly
• Test Procedure
• Oil Control Valve
• General
• Hydraulic Circuit Diagram
• Specifications
• Components
• Oil Control Valve Assy.
• Removal Installation
• Disassembly Inspection Reassembly
• Relief Pressure Adjustment
• Hydraulic Piping
• Appendix