Original Illustrated Factory Workshop Service Manual for Toyota LPG Forklift Truck Type 7FGF.
Original factory manuals for Toyota (BT) Forklift Trucks, containing high-quality images, circuit diagrams, and instructions for operating, maintaining, and repairing your truck. All manuals are printable, contain searchable text, and navigation bookmarks.
Covered models:
7FGF15
7FGF18
7FGF20
7FGF25
7FGF30
7FGJ35
Format: 612 Pages
Language: English
Contents:
GENERAL
EXTERIOR VIEWS
VEHICLE MODEL
FRAME NUMBER
HOW TO USE THIS MANUAL
EXPLANATION METHOD
TERMINOLOGY
ABBREVIATIONS
OPERATIONAL TIPS
HOISTING THE VEHICLE
CIRCUIT TESTER
STANDARD BOLT & NUT TIGHTENING TORQUE
BOLT STRENGTH TYPE IDENTIFICATION METHOD
TIGHTENING TORQUE TABLE
PRECOAT BOLTS
HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE
WIRE ROPE SUSPENSION ANGLE LIST
SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE
COMPONENTS WEIGHT
RECOMMENDED LUBRICANT QUANTITY & TYPES
ENGINE
ENGINE SECTIONAL VIEWS
MAJOR SPECIFICATIONS
ENGINE PERFORMANCE CURVES
ENGINE ASSY
REMOVALINSTALLATION
AIR BLEEDING FROM FUEL SYSTEM (DIESEL VEHICLE)
ENGINE SPEED INSPECTION AND ADJUSTMENT
4Y ENGINE
1DZ-II2Z ENGINE
AIR CLEANER
SPECIFICATIONS
COMPONENTS
AIR CLEANER CLEANING INSPECTION
CLOGGING WARNING SYSTEM INSPECTION
RADIATOR
COMPONENTS
SPECIFICATIONS
COOLANT CAPACITY AND ANTIFREEZE TABLE
MUFFLER & EXHAUST PIPE
COMPONENTS
REMOVAL and INSTALLATION
CATALYTIC MUFFLER MAINTENANCE
BATTERY
COMPONENTS
SPECIFICATIONS
INSPECTION
V-BELT TENSION INSPECTION ADJUSTMENT
ACCELERATOR PEDAL
COMPONENTS
INSPECTION and ADJUSTMENT
ACCELERATOR PEDAL SWITCH INSPECTION AND ADJUSTMENT
VEHICLE SPEED CONTROL SYSTEM (OPT)
COMPONENTS
CONNECTING DIAGRAM
ELECTRICAL CIRCUIT DIAGRAM
DIAGNOSIS
REMOVAL and INSTALLATION
ACCELERATION AND THROTTLE WIRE ADJUSTMENT
TROUBLESHOOTING
DPF-II SYSTEM (OPT)
COMPONENTS
CONNECTING DIAGRAM
ELECTRICAL CIRCUIT DIAGRAM
DPF MUFFLER REMOVAL and INSTALLATION
DPF MUFFLER DISASSEMBLY and INSPECTION and REASSEMBLY
CONTROLLER REMOVAL and INSTALLATION
BLOWER REMOVAL and INSTALLATION
INDIVIDUAL FUNCTIONAL PARTS INSPECTION
CONTROLLER ERROR CODE CLEARING METHOD
DPF FILTER MEMORY CLEARING METHOD
REGENERATION METHOD
TROUBLESHOOTING
TRANSMISSION
GENERAL
HYDRAULIC CIRCUIT DIAGRAM
SPECIFICATIONS
COMPONENTS
TROUBLESHOOTING
TRANSMISSION & CONTROL VALVE ASSY
REMOVAL&INSTALLATION
DISASSEMBLY&NSPECTION&REASSEMBLY
TORQUE CONVERTER&OIL PUMP
REMOVAL&INSTALLATION
TORQUE CONVERTER & TRANSMISSION ASSY
REMOVAL & INSTALLATION
TRANSMISSION ASSY
DISASSEMBLY & INSPECTION&REASSEMBLY
CLUTCH DRUM ASSY
DISASSEMBLY & INSPECTION & REASSEMBLY
DIRECTION SWITCH ASSY
REMOVAL & INSTALLATION
OIL PRESSURE MEASUREMENT AND STALL TEST
2 SPEED TRANSMISSION
PROPELLER SHAFT
GENERAL
SPECIFICATIONS
COMPONENTS
PROPELLER SHAFT
REMOVAL & INSTALLATION
DISASSEMBLY & INSPECTION & REASSEMBLY
DIFFERENTIAL
GENERAL
SPECIFICATIONS
COMPONENTS
DIFFERENTIAL ASSY
REMOVAL & INSTALLATION
DISASSEMBLY & INSPECTION & REASSEMBLY
DIFFERENTIAL CASE ASSY
DISASSEMBLY & INSPECTION & REASSEMBLY
DIFFERENTIAL CARRIER
DISASSEMBLY & INSPECTION & REASSEMBLY
FRONT AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
TIRES & WHEELS
FRONT AXLE SHAFT&AXLE HUB
REMOVAL & INSTALLATION
FRONT AXLE BRACKET & AXLE HOUSING
REMOVAL & INSTALLATION
REAR AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
TIRES & WHEELS
REAR AXLE ASSY
REMOVAL & INSTALLATION
REAR AXLE HUB & STEERING KNUCKLE
REMOVAL & INSTALLATION
REAR AXLE CYLINDER
REMOVAL & INSTALLATION
DISASSEMBLY & INSPECTION & REASSEMBLY
REAR WHEEL ALIGNMENT
STEERING
GENERAL
SPECIFICATIONS
COMPONENTS
STEERING WHEEL & MAST JACKET
REMOVAL & INSTALLATION
DISASSEMBLY & INSPECTION & REASSEMBLY
HYDROSTATIC STEERING VALVE ASSY
TROUBLESHOOTING
REMOVAL & INSTALLATION
DISASSEMBLY & INSPECTION & REASSEMBLY
RELIEF PRESSURE INSPECTION & ADJUSTMENT
BRAKE
GENERAL
SPECIFICATIONS
COMPONENTS
FRONT BRAKE
DISASSEMBLY & INSPECTION & REASSEMBLY (1 - 3.5 TON SERIES)
DISASSEMBLY & INSPECTION & REASSEMBLY (2 - 3 TON SERIES)
