
Toyota Electric Pallet Truck 6HBC30, 6HBC40, 6HBE30, 6HBE40, 6HBW30, 6TB50 SN:24000-26999 Workshop Service Manual
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Illustrated Factory Workshop Service Manual for Toyota Electric Pallet Truck Type 6HBW.
- Original factory manuals for Toyota (BT) Forclift Trucks, containing high-quality images, circuit diagrams, and instructions for operating, maintaining, and repairing your truck.
- Useful for both professional mechanics and DIY enthusiasts.
- All manuals are printable, contain searchable text, and navigation bookmarks.
Covered models:
- 6HBC30 sn:24000-26999
- 6HBC40 sn:24000-26999
- 6HBE30 sn:24000-26999
- 6HBE40 sn:24000-26999
- 6HBW30 sn:24000-26999
- 6TB50 sn:24000-26999
Format: 258 Pages
Language: English
Contents:
- How to Use This Manual
- Map of the Manual
- Manual Design
- START Page
- Safety
- Definitions
- General Safety
- Battery Safety
- Static Safety
- Jacking Safety
- Tie-down for Transport
- Towing
- Welding Safety
- Systems Overview
- Truck Model Identification
- Vehicle Specifications
- General System Data
- Programmable Maintenance Tool
- Theory of Operation
- Freezer Curtain Bypass
- Lift/Lower
- Scheduled Maintenance
- Introduction
- Maintenance Guidelines
- General Truck Operation
- Perform Daily or Every Eight (8) Operating Hours
- Perform Every Two Months or 250 Operating Hours
- Perform Annually or Every 2000 Operating Hours
- Lubrication Points
- Troubleshooting
- How to Use This Chapter
- Electrical Troubleshooting Guidelines
- Checking for Shorts from Battery to Truck Frame
- Checking for Shorts from Components to Truck Frame
- Hydraulic Troubleshooting Guidelines
- Definitions
- Electrical Connector Locator Chart
- Fault Codes
- Programmable Maintenance Tool
- Diagnostic History
- Test Mode
- Special Program Mode
- Programming
- Cloning
- Pin Descriptions
- List of Troubleshooting Charts
- Hydraulic Charts
- Travel Charts
- Wiring Charts
- Troubleshooting Flowcharts
- Component Procedures
- List of Component Procedures
- Component Locators
- Tractor Cover
- Battery
- With Battery Gates and Rollers
- Battery Gates (Optional)
- Battery Rollers (Optional)
- Without Battery Gates and Rollers
- Battery Exterior Cleaning
- Charging
- Adding Water
- Specific Gravity
- Voltage Check
- Maintenance-Free Batteries
- Storage
- Power Cables
- Battery/Charger/Truck Connectors
- Wiring Harness
- Diodes
- Fuses
- Switches (General)
- Key Switch
- Deadman Switch
- Hydraulic Solenoids
- Gauges
- Hour Meter
- Battery Discharge Meter
- Combination Hour/Battery Discharge Meter (2)
- Control Handle
- Return Spring Adjustment 6HBW30 and 6HBE30 or 6HBE40
- Horn
- Motor Controller
- Emergency Reverse Check
- Travel Potentiometer
- Contactors
- Rabbit Speed (Field Weakening) Contactor
- Forward/Reverse Travel Contactor
- Brake
- Models 6HBW30, 6HBE30, 6HBE40
- Models 6HBC30, 6HBC40, and 6TB40
- Motors General
- Motor Brushes
- Motor Brush Spring Tension
- Commutator
- Terminal Nuts
- Electric Motor Tests
- Drive Motor
- Drive Unit
- Tooth Pattern of Drive Unit
- Drive Unit Vent Plug
- Drive Housing Lubrication
- Drive Housing Steering Bearing
- Drive Wheel
- Casters
- Load Wheels
- Load Wheels Model 6TB50
- Pallet Entry Wheels/Sliders
- 8000 Lb Models
- Fork Height Adjustment
- 6000 Lb Models
- Long-John Models
- Lift-Limit Switch
- Hydraulic Components
- General Guidelines
- Hydraulic Fluid
- Adjusting Hydraulic Pump Relief Valve Pressure
- Relief Valve Settings
- Check Valve
- Hydraulic Ram
- Hydraulic Cylinder Seals
- Hydraulic Unit
- Hydraulic Reservoir
- Filter Screen and Suction Tube
- Hydraulic Pump
- Lift Motor
- General Data
- Cold Storage Conditioning
- Classes of Cold Storage
- Appendix
- Lubrication Equivalency Chart
- Torque Chart Standard (Ferrous)
- Torque Chart Metric
- Decimal Equivalent Chart
- Standard/Metric Conversions
- Electrical Schematics
- Index