Toyota Electric Pallet Truck 6HBC30, 6HBC40, 6HBE30, 6HBE40, 6HBW30, 6TB50 SN:24000-26999 Workshop Service Manual

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Illustrated Factory Workshop Service Manual for Toyota Electric Pallet Truck Type 6HBW.

  • Original factory manuals for Toyota (BT) Forclift Trucks, containing high-quality images, circuit diagrams, and instructions for operating, maintaining, and repairing your truck.
  • Useful for both professional mechanics and DIY enthusiasts.
  • All manuals are printable, contain searchable text, and navigation bookmarks.

Covered models:

  • 6HBC30 sn:24000-26999
  • 6HBC40 sn:24000-26999
  • 6HBE30 sn:24000-26999
  • 6HBE40 sn:24000-26999
  • 6HBW30 sn:24000-26999
  • 6TB50 sn:24000-26999

Format: 258 Pages

Language: English

Contents:

  • How to Use This Manual
  • Map of the Manual
  • Manual Design
  • START Page
  • Safety
  • Definitions
  • General Safety
  • Battery Safety
  • Static Safety
  • Jacking Safety
  • Tie-down for Transport
  • Towing
  • Welding Safety
  • Systems Overview
  • Truck Model Identification
  • Vehicle Specifications
  • General System Data
  • Programmable Maintenance Tool
  • Theory of Operation
  • Freezer Curtain Bypass
  • Lift/Lower
  • Scheduled Maintenance
  • Introduction
  • Maintenance Guidelines
  • General Truck Operation
  • Perform Daily or Every Eight (8) Operating Hours
  • Perform Every Two Months or 250 Operating Hours
  • Perform Annually or Every 2000 Operating Hours
  • Lubrication Points
  • Troubleshooting
  • How to Use This Chapter
  • Electrical Troubleshooting Guidelines
  • Checking for Shorts from Battery to Truck Frame
  • Checking for Shorts from Components to Truck Frame
  • Hydraulic Troubleshooting Guidelines
  • Definitions
  • Electrical Connector Locator Chart
  • Fault Codes
  • Programmable Maintenance Tool
  • Diagnostic History
  • Test Mode
  • Special Program Mode
  • Programming
  • Cloning
  • Pin Descriptions
  • List of Troubleshooting Charts
  • Hydraulic Charts
  • Travel Charts
  • Wiring Charts
  • Troubleshooting Flowcharts
  • Component Procedures
  • List of Component Procedures
  • Component Locators
  • Tractor Cover
  • Battery
  • With Battery Gates and Rollers
  • Battery Gates (Optional)
  • Battery Rollers (Optional)
  • Without Battery Gates and Rollers
  • Battery Exterior Cleaning
  • Charging
  • Adding Water
  • Specific Gravity
  • Voltage Check
  • Maintenance-Free Batteries
  • Storage
  • Power Cables
  • Battery/Charger/Truck Connectors
  • Wiring Harness
  • Diodes
  • Fuses
  • Switches (General)
  • Key Switch
  • Deadman Switch
  • Hydraulic Solenoids
  • Gauges
  • Hour Meter
  • Battery Discharge Meter
  • Combination Hour/Battery Discharge Meter (2)
  • Control Handle
  • Return Spring Adjustment 6HBW30 and 6HBE30 or 6HBE40
  • Horn
  • Motor Controller
  • Emergency Reverse Check
  • Travel Potentiometer
  • Contactors
  • Rabbit Speed (Field Weakening) Contactor
  • Forward/Reverse Travel Contactor
  • Brake
  • Models 6HBW30, 6HBE30, 6HBE40
  • Models 6HBC30, 6HBC40, and 6TB40
  • Motors General
  • Motor Brushes
  • Motor Brush Spring Tension
  • Commutator
  • Terminal Nuts
  • Electric Motor Tests
  • Drive Motor
  • Drive Unit
  • Tooth Pattern of Drive Unit
  • Drive Unit Vent Plug
  • Drive Housing Lubrication
  • Drive Housing Steering Bearing
  • Drive Wheel
  • Casters
  • Load Wheels
  • Load Wheels Model 6TB50
  • Pallet Entry Wheels/Sliders
  • 8000 Lb Models
  • Fork Height Adjustment
  • 6000 Lb Models
  • Long-John Models
  • Lift-Limit Switch
  • Hydraulic Components
  • General Guidelines
  • Hydraulic Fluid
  • Adjusting Hydraulic Pump Relief Valve Pressure
  • Relief Valve Settings
  • Check Valve
  • Hydraulic Ram
  • Hydraulic Cylinder Seals
  • Hydraulic Unit
  • Hydraulic Reservoir
  • Filter Screen and Suction Tube
  • Hydraulic Pump
  • Lift Motor
  • General Data
  • Cold Storage Conditioning
  • Classes of Cold Storage
  • Appendix
  • Lubrication Equivalency Chart
  • Torque Chart Standard (Ferrous)
  • Torque Chart Metric
  • Decimal Equivalent Chart
  • Standard/Metric Conversions
  • Electrical Schematics
  • Index
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