Toyota IC-Engined Forklift Truck Type 5FD50, 5FD60, 5FD70, 5FD80, 5FG50, 5FG60 Workshop Service Manual

Illustrated Factory Workshop Service Manual for Toyota IC-Engined Forklift Truck Type 5FG, 5FD. This manual contains high-quality images, circuit diagrams, and instructions to assist with the operation, maintenance, and repair of your forklift truck. It is a valuable resource for both professional mechanics and DIY enthusiasts.

Covered models:

• 5FD50
• 5FD60
• 5FD70
• 5FD80
• 5FG50
• 5FG60

Included:

• Service Manual, 324 Pages
• Supplement Manual, 147 Pages

Supplement Manual Index:

• GENERAL
• EXPLANATION
• ENGINE
• TORQUE CONVERTER
• BRAKE
• OTHER MODIFICATIONS
• APPENDIX

Language: English

Contents:

• GENERAL
• EXTERIOR VIEWS
• VEHICLE LISTING
• FRAME NUMBER
• HOW TO READ THIS MANUAL
• EXPLANATION METHOD
• TERMINOLOGY
• ABBREVIATIONS
• OPERATIONAL TIPS
• STANDARD BOLT & NUT TIGHTENING TORQUE
• BOLT STRENGTH TYPE IDENTIFICATION
• METHOD
• TIGHTENING TORQUE TABLE
• PRECOAT BOLTS
• HIGH-PRESSURE HOSE FITTING TIGHTENING TORQUE
• WIRE ROPE SUSPENSION ANGLE LIST
• SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE
• COMPONENTS WEIGHT
• RECOMMENDED LUBRICANT QUANTITY & TYPES
• LUBRICATION CHARTS
• PERIODIC MAINTENANCE
• PERIODIC REPLACEMENT LUBRICANTS & PARTS
• ENGINE
• EXTERIOR VIEWS
• ENGINE SECTIONAL VIEWS
• ENGINE PERFORMANCE CURVES
• ENGINE ASSY
• REMOVAL & INSTALLATION
• ENGINE SPEED ADJUSTMENT
• AIR CLEANER
• RADIATOR
• MUFFLER EXHAUST PIPE
• BATTERY
• STARTING MOTOR
• ALTERNATOR
• ACCELERATOR PEDAL
• TORQUE CONVERTER
• GENERAL
• HYDRAULIC CIRCUIT
• DIAGRAM
• SPECIFICATIONS
• TROUBLESHOOTING
• COMPONENTS
• CONTROL VALVE ASSY
• REMOVAL (FOR 2-SPEED, 3-SPEED TYPES)
• DISASSEMBLY & INSPECTION & REASSEMBLY (FOR 2 SPEEDS)
• DISASSEMBLY & INSPECTION & REASSEMBLY (FOR 3 SPEEDS)
• TRANSMISSION
• REMOVAL
• DISASSEMBLY
• INSPECTION
• REASSEMBLY
• INSTALLATION
• CONTROL LEVER
• GENERAL
• CHANGE ROD ADJUSTMENT
• INCHING ADJUSTMENT
• MEASUREMENT & TES
• DIFFERENTIAL
• GENERAL
• SPECIFICATIONS
• COMPONENTS
• DIFFERENTIAL
• REMOVAL
• DISASSEMBLY
• INSPECTION
• REASSEMBLY
• INSTALLATION
• FRONT AXLE
• GENERAL
• COMPONENTS
• FRONT AXLE SHAFT HUB
• REMOVAL
• INSTALLATION
• DIFFERENTIAL HOUSING
• REMOVAL
• INSTALLATION
• REAR AXLE
• GENERAL
• SPECIFICATIONS
• COMPONENTS
• REAR AXLE ASSY
• REMOVAL
• INSTALLATION
• REAR AXLE HUB
• REMOVAL INSTALLATION
• STEERING KNUCKLE
• KING PIN (5 - 7 TON VEHICLE)
• REMOVAL INSTALLATION
• STEERING KNUCKLE (8 TON VEHICLE)
• REMOVAL & INSTALLATION
• REAR AXLE CYLINDER
• REMOVAL & INSTALLATION
• DISASSEMBLY & INSPECTION & REASSEMBLY
• BRAKE
• GENERAL
• SPECIFICATIONS
• FRONT BRAKE
• DISASSEMBLY & INSPECTION & REASSEMBLY (5 - 7 TON)
• DISASSEMBLY & INSPECTION & REASSEMBLY (8 TON)
• BRAKE AIR-BLEEDING OPERATION
• ADJUSTMENT
• BRAKE VALVE
• GENERAL
• REMOVAL
• BRAKE VALVE OPERATION INSPECTION
• DISASSEMBLY . INSPECTION . REASSEMBLY
• INSTALLATION
• ACCUMULATOR
• REMOVAL & INSTALLATION
• DISASSEMBLY & INSPECTION & REASSEMBLY
• ELECTRICAL ACCUMULATOR PUMP (5FD70.80)
• GENERAL
• REMOVAL & INSTALLATION
• DISASSEMBLY & INSPECTION & REASSEMBLY
• PARKING BRAKE
• GENERAL
• REMOVAL
• DISASSEMBLY
• INSPECTION
• ADJUSTMENT
• REASSEMBLY
• INSTALLATION
• BRAKE PEDAL
• BRAKE PEDAL ADJUSTMENT
• MATERIAL HANDLING SYSTEM
• GENERAL
• HYDRAULIC CIRCUIT
• RETURN FILTER
• REMOVAL . INSTALLATION
• SUCTION FILTER
• REMOVAL . INSTALLATION
• NATURAL DROP TEST
• NATURAL FORWARD TILT TEST
• OIL LEAK TEST
• LIFT CYLINDER
• TILT CYLINDER
• MAST
• V MAST ASSY
• COMPONENTS
• REMOVAL . INSTALLATION
• DISASSEMBLY . INSPECTION . REASSEMBLY
• LIFT BRACKET
• REMOVAL & INSTALLATION
• DISASSEMBLY & INSPECTION & REASSEMBLY
• CHAIN
• REMOVAL & INSTALLATION
• INSPECTION
• ADJUSTMENT
• FORK
• REMOVAL
• INSTALLATION
• INSPECTION
• MAST ADJUSTMENT (V)
• MAST LIFT ROLLER ADJUSTMENT
• LIFT BRACKET LIFT ROLLER ADJUSTMENT
• MAST STRIP ADJUSTMENT
• LIFT CYLINDER ROD SHIM ADJUSTMENT
• FSV MAST ASSY
• COMPONENTS
• MAST ADJUSTMENT (FSV)
• MAST LIFT ROLLER ADJUSTMENT
• LIFT BRACKET LIFT ROLLER ADJUSTMENT
• MAST STRIP ADJUSTMENT
• CYLINDER
• LIFT CYLINDER ASSY
• GENERAL
• SPECIFICATIONS
• COMPONENTS
• REMOVAL & INSTALLATION
• DISASSEMBLY & INSPECTION & REASSEMBLY
• TILT CYLINDER ASSY
• GENERAL
• SPECIFICATIONS
• COMPONENTS
• REMOVAL & INSTALLATION
• DISASSEMBLY & INSPECTION & REASSEMBLY
• OIL CONTROL VALVE
• GENERAL
• SPECIFICATIONS
• COMPONENTS
• OIL CONTROL VALVE ASSY
• REMOVAL . INSTALLATION
• DISASSEMBLY . INSPECTION . REASSEMBLY
• ADJUSTMENT
• HYDRAULIC PIPING
• GENERAL
• SPECIFICATIONS
• COMPONENTS
• FLOW DIVIDER VALVE ASSY
• REMOVAL & INSTALLATION
• DISASSEMBLY & INSPECTION & REASSEMBLY
• FLOW REGULATOR VALVE ASSY
• REMOVAL & INSTALLATION
• DISASSEMBLY & INSPECTION & REASSEMBLY
• SAFETY DOWN VALVE ASSY
• REMOVAL & INSTALLATION
• DISASSEMBLY & INSPECTION & REASSEMBLY