Introducing the Original Illustrated Factory Workshop Service Manual for Toyota LPG Forklift Truck Type 5FG.
This manual provides comprehensive instructions, high-quality images, and circuit diagrams for operating, maintaining, and repairing your Toyota (BT) Forklift Truck. The manual is printable and features searchable text and navigation bookmarks for easy access to information.
Models Covered:
5FG10
5FG14
5FG15
5FG18
5FG20
5FG23
5FG25
5FG28
5FG30
Package Includes:
Service Manual - 734 Pages
Manual Supplement - 89 Pages
Language: English
Index of Supplement Manual:
GENERAL
EXTERIOR VIEWS
VEHICLE LISTING
FRAME NUMBER
HOW TO READ THIS MANUAL
PERIODIC MAINTENANCE
PERIODIC REPLACEMENT LUBRICANTS AND PARTS
ENGINE
AIR CLEANER
GENERAL
SPECIFICATIONS
COMPONENTS
AIR CLEANER MAINTENANCE
GASOLINE EXHAUST EMISSION CONTROL SYSTEM (THREE-WAY CATALYST)
GENERAL
COMPONENTS
REMOVAL INSTALLATION
TROUBLESHOOTING
LPG EXHAUST EMISSION CONTROL SYSTEM (THREE-WAY CATALYST)
GENERAL
COMPONENTS
REMOVAL INSTALLATION
TROUBLESHOOTING
TORQUE CONVERTER
GENERAL
HYDRAULIC CIRCUIT DIAGRAM
SPECIFICATIONS
COMPONENTS
TROUBLESHOOTING
TORQUE CONVERTER ASSY
REMOVAL
DISASSEMBLY
MEASUREMENT TEST
OTHER MODIFICATIONS
CLUTCH
CLUTCH PEDAL
CYLINDERS (1 -TON VEHICLE)
LIFT CYLINDERS (V-SV)
REAR LIFT CYLINDERS (FSV-FV)
GENERAL
SPECIFICATIONS
INSPECTION
FRONT LIFT CYLINDERS (FSV-FV)
GENERAL
SPECIFICATIONS
INSPECTION
OIL PUMP (1-TON VEHICLE)
GENERAL
SPECIFICATIONS
COMPONENTS
MATERIAL HANDLING SPEED (1 -TON VEHICLE)
OIL CONTROL VALVE
GENERAL
SPECIFICATIONS
COMPONENTS
THREE-WAY CATALYTIC EXHAUST EMISSION CONTROL SYSTEM [EXPLANATION]
GENERAL
GASOLINE ENGINE EXHAUST
EMISSION CONTROL SYSTEM
LPG ENGINE EXHAUST
EMISSION CONTROL SYSTEM
APPENDIX
Contents:
GENERAL
EXTERIOR VIEWS
VEHICLE LISTING
ABBREVIATIONS
OPERATIONAL TIPS
STANDARD BOLT & NUT TIGHTENING TORQUE
HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE
FRAME NUMBER
WIRE ROPE SUSPENSION ANGLE LIST
SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE
COMPONENT WEIGHT
RECOMMENDED LUBRICANT QUANTITY & TYPE
LUBRICATION CHARTS
PERIODIC MAINTENANCE
PERIODIC REPLACEMENT LUBRICANTS AND PARTS
ENGINE
GENERAL
ENGINE PERFORMANCES
ENGINE ASSY REMOVAL
4P ENGINE VEHICLE (1986.8 -- 1989.8)
25 ENGINE VEHICLE (1986.8 -1989.8)
IZ ENGINE VEHICLE
4Y ENGINE VEHICLE
5K ENGINE VEHICLE (1989.9 - )
1DZ ENGINE VEHICLE (1989.9 . )
ENGINE ASSY DISCONNECTION
TORQUE CONVERTER TYPE VEHICLE
CLUTCH TYPE VEHICLE
ENGINE ASSY INSTALLATION
4P ENGINE VEHICLE (1986.8 -- 1989.8)
2J ENGINE VEHICLE (1986.8 -- 1989.8)
1Z ENGINE VEHICLE
4Y ENGINE VEHICLE
5K ENGINE VEHICLE (1989.9 - )
1DZ ENGINE VEHICLE (1989.9 - )
ENGINE TUNE-UP
4P/4Y/5K ENGINE VEHICLE
2J/1 Z/1DZ ENGINE VEHICLE
AIR CLEANER
RADIATOR
MUFFLER AND EXHAUST PIPE
BATTERY
STARTING MOTOR
ALTERNATOR
ACCELERATOR PEDAL
CLUTCH
CLUTCH COVER
CLUTCH RELEASE CYLINDER
CLUTCH MASTER CYLINDER (1.0 TON SERIES)
CLUTCH BOOSTER (2.0-3.0 TON SERIES)
CLUTCH ADJUSTMENT
OIL CLUTCH SYSTEM (OPTION)
TORQUE CONVERTER
GENERAL
HYDRAULIC CIRCUIT DIAGRAM
SPECIFICATION
TROUBLESHOOTING
COMPONENTS
UPPER COVER
TORQUE CONVERTER
OIL PUMP
TRANSMISSION ASSY
INCHING BRAKE PEDAL
SHIFT LEVER
TRANSMISSION
GENERAL
SPECIFICATIONS
TRANSMISSION ASSY
SHIFT LEVER AND SHIFT LEVER SHAFT
PROPELLER SHAFT
GENERAL
SPECIFICATIONS
COMPONENTS
PROPELLER SHAFT
DIFFERENTIAL
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
ASSEMBLY AND ADJUSTMENT
INSTALLATION
FRONT AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
FRONT AXLE SHAFT HUB
REMOVAL
DISASSEMBLY
INSPECTION
ASSEMBLY
DIFFERENTIAL HOUSING
REMOVAL
INSPECTION
ASSEMBLY
REAR AXLE
GENERAL
SPECIFICATIONS
REAR AXLE ASSY
REAR AXLE HUB
STEERING KNUCKLE AND KING-PIN
REAR WHEEL ALIGNMENT
REAR WHEEL
STEERING
GENERAL
COMPONENTS
SPECIFICATIONS
STEERING GEAR BOX REMOVAL
STEERING GEAR BOX
1.0 -2.0 TON VEHICLES (KOY0 SEIKO)
2.25 - 3.0 TON VEHICLES (JIDOSHA KI KI)
MAST JACKET ASSY
TELESCOPIC JACKET ASSY
STEERING GEAR BOX INSTALLATION
POWER CYLINDER
STEERING LINK ADJUSTMENT
BRAKE
GENERAL
FRONT BRAKE
COMPONENTS
REMOVAL, INSPECTION, AND ASSEMBLY (1.0 TON SERIES)
REMOVAL, INSPECTION, AND ASSEMBLY (2.0 TON SERIES)
REMOVAL, INSPECTION, AND ASSEMBLY (3.0 TON SERIES)
