VOLVO PENTA D2-55 D2-75 Marine Workshop Service Manual

VOLVO PENTA D2-55 D2-75 MARINE FACTORY WORKSHOP SERVICE REPAIR MANUAL

• Marine engine
• D2-55 A/B/C D2-75 A

This manual includes:

• Safety Precautions
• General information
• Special tools
• Design and function
• Location of engine type signs
• Engine introduction
• Component description
• Repair instructions
• Group 21: Short block
  • Short block, disassembly
  • Inspecting the engine block
  • Upper block plane
  • Cylinder bore
  • Cylinder head, overhaul
  • Cylinder head, disassembly
  • Cylinder head, inspection
  • Valve seat, replace
  • Valves and valve seats, grinding
  • Valve guides, check
  • Rocker arm mechanism, overhaul
  • Cylinder head, assembly
  • Crankshaft, inspection
  • Main and big-end bearings, inspection
  • Crankshaft bush, front, inspection
  • Crankshaft bush, front, replace
  • Crank bearing play, check
  • Piston rings, inspection and adjustment
  • Piston and cylinder bore, inspection and measurement
  • Con rods, inspection
  • Con rod bush, replace
  • Piston, piston rings and con rods, installation
  • Camshaft, measurement
  • Timing gear assembly, inspection
  • Crankshaft, installation
  • Piston, installation in cylinder
  • Camshaft, installation
  • Cylinder head, installation
  • Valve lifters, inspection
  • Valves, adjustment
  • Flywheel, replace ring gear
  • Crankshaft seal, rear, replace
  • Crankshaft seal, front, replace
• Group 22: Lubrication system
  • Oil pump
  • Oil channels
  • Oil pump bearing, overhaul
• Group 23: Fuel system
  • Injection pump
  • Setting injection timing
  • Setting the engine speed
  • Feed pump
  • Venting the fuel system
  • Fuel filter, replace
  • Fuel pre-filter, drain and replace
  • Injectors
• Group 26: Cooling system
  • Fresh water system
  • Coolant
  • Draining coolant
  • Filling with coolant
  • Checking the coolant level
  • Cleaning heat exchanger
  • Circulation pump
  • Sea water pump
  • Thermostat
• Group 30: Electrical system
  • Description
  • Important information concerning the electrical system
  • Fault tracing, glow plugs, charging system
  • Alternator
  • Starter motor
  • Electrical components
  • Wiring diagrams
• Group 20: Technical data
  • Technical data
  • Wear tolerances
  • Tightening torque