This workshop service repair manual is designed for the VW 6 Speed Manual Gearbox 02Q and is applicable to the following vehicle models:
VW Golf Variant 2007 onward
VW Jetta 2005 onward
The manual covers the 6-speed manual transmission 02Q model and includes the following contents:
Technical data
Clutch system
Removing and installing over-centre spring
Removing and installing clutch pedal
Removing and installing mounting bracket
Removing and installing master cylinder
Removing and installing clutch position sender
Assembly overview - hydraulics (LHD)
Assembly overview - hydraulics (RHD)
Bleeding clutch system
Repairing clutch release mechanism
Repairing clutch - vehicles with turbo diesel engine
Controls, housing
Removing and installing gearbox in vehicles with turbo diesel engine
Removing and installing gearbox, vehicles with petrol engine
Installing gearbox
Specified torques
Dismantling and assembling gearbox
Repairing gearbox housing
Repairing clutch housing
Repairing selector unit
Renewing oil seal for selector shaft
Repairing selector forks
Gears, shafts
Input shaft
Output shaft
Final drive - differential
Renewing flange shaft oil seals with gearbox installed
This comprehensive manual features detailed exploded views and step-by-step procedures with illustrations, making it useful for both professional mechanics and DIY enthusiasts. It is designed for repairs, maintenance, and servicing of the specified vehicle models.
