Xerox DocuColor 3535, DocuColor 2240, DocuColor 1632, Workcentre M24, Service Manual & Parts List
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Service Manual & Parts List Xerox DocuColor 3535, DocuColor 2240, DocuColor 1632, Workcentre M24;
This manual is in the format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox DocuColor 3535, DocuColor 2240, DocuColor 1632, Workcentre M24 copier.
You can print, zoom or read any diagram, picture or page from this Service & Parts Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox DocuColor 3535, DocuColor 2240, DocuColor 1632, Workcentre M24 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
INTRODUCTION
About this Manual
Organization
How to Use this Documentation
Symbology and Nomenclature
Translated Warnings
1. SERVICE CALL PROCEDURES
Service Call Procedures
Initial Actions
Call Flow
Detailed Maintenance Activities (HFSI)
Cleaning Procedures
Final Actions
2. STATUS INDICATOR RAPs
Chain 1
1-300 RAP
1-301 RAP
1-302 RAP
1-303 RAP
1-306 RAP
Chain 3
3-205 Billing Meter Mismatch
3-206 Billing Restoration Failure
3-317 IIT Software Failure
3-318 IIT Software Failure
3-319 IIT Video Driver Failure
3-320 IIT-ESS Communication Failure 1
3-321 IIT-ESS Communication Failure 2
3-322 IIT-ESS Communication Failure 3
3-323 IIT-ESS Communication Failure 4
3-324 IIT-ESS Communication Failure 5
3-325 IIT-ESS Communication Failure 6
3-326 IIT-ESS Communication Failure 7
3-327 IIT-ESS Communication Failure 8
3-328 IIT-ESS Communication Failure 9
3-329 IIT-ESS Communication Failure 10
3-330 IIT-ESS Communication Failure 11
3-331 IIT-ESS Communication Failure 12
3-332 IIT-ESS Communication Failure 13
3-333 IIT-ESS Communication Failure 14
3-334 IIT-ESS Communication Failure 15
3-335 IIT-ESS Communication Failure 16
3-336 IIT-ESS Communication Failure 17
3-337 IIT-ESS Communication Failure 18
3-340 IOT-ESS Communication Failure 1
3-341 IOT-ESS Communication Failure 2
3-342 IOT-ESS Communication Failure 3
3-343 IOT-ESS Communication Failure 4
3-345 IOT-ESS Communication Failure 5
3-346 IOT-ESS Communication Failure 6
3-347 IOT-ESS Communication Failure 7
3-348 IOT-ESS Communication Failure 8
3-349 IOT-ESS Communication Failure 9
3-350 IOT-ESS Communication Failure 10
3-351 IOT-ESS Communication Failure 11
3-352 IOT-ESS Communication Failure 12
3-353 IOT-ESS Communication Failure 13
3-354 IOT-ESS Communication Failure 14
3-355 IOT-ESS Communication Failure 15
3-356 IOT-ESS Communication Failure 16
3-357 IOT-ESS Communication Failure 17
3-358 IOT-ESS Communication Failure 18
3-359 IOT-ESS Communication Failure 19
3-360 IOT-ESS Initialization Failure
3-364 DMA Transfer Failure
3-365 Overflow on Write Loop Back
3-366 Library Fail
3-370 Marker Code Detect Failure
3-747 Print Instruction Failure
3-750 Insufficient Number of Document Pages
3-761 Tray Select Error
3-941 Insufficient Page Memory
3-942 Document Size Error
3-946 Tray 1 Not In Position
3-947 Tray 2 Not In Position
3-948 Tray 3 Not In Position
3-949 Tray 4 Not In Position
3-950 Tray 1 Empty
3-951 Tray 2 Empty
3-952 Tray 3 Empty
3-953 Tray 4 Empty
3-954 Tray 5 Empty
3-958 Tray 5 Paper Size Mismatch
3-959 Tray 1 Paper Size Mismatch
3-960 Tray 2 Paper Size Mismatch
3-961 Tray 3 Paper Size Mismatch
3-962 Tray 4 Paper Size Mismatch
3-965 No Paper (ATS or APS mode)
3-971 Magnification
3-972 Over Number of Document Pages Stored
3-974 Next Document Specified
3-975 Document replacement request
3-980 Stapler Position Error
3-985 Tray 5 Pause Check
3-986 Print Completion Error
Chain 4
4-340 IOT RAM Failure
4-341 IOT Logic Failure
4-342 Flash ROM Limit Failure
4-343 IOT Flash ROM Read Write
4-344 IOT Micro Pitch
4-345 MCU/HVPS Communication
4-346 Transfer Belt Home Fault
4-347 Transfer Belt Out of Position
4-348 Transfer Belt Edge Not Detected
4-349 Marking Software Logic
4-358 ESS IOT Communication
4-361 Drum Motor
4-362 IOT NVM Read Write
4-363 K Drum Motor
4-371 IOT Controller Timing Failure
4-414 IBT Belt Cleaner
4-415 2nd BTR Unit
4-417 Transfer Belt Assembly
4-420 Transfer Belt Assembly
4-421 IBT Belt Cleaner Life End
4-605 IOT NVM Corrupt
4-640 Belt Walk failure
4-641 Belt Edge Learn Failure
4-642 Belt Edge Check Failure
4-650 IOT Cycle Down Time Out
4-908 2nd BTR Life End
Chain 5
5-110 Registration Sensor On
5-111 Registration Sensor Off
5-112 Registration Sensor Inversion
5-113 Registration Sensor Inversion
5-115 Exit Sensor On
5-116 Exit Sensor Off
5-195 Document Size Mismatch
5-274 Original Size Sensor
5-275 DADF Ram Failure
5-301 Top Cover Interlock Open
5-700 Set Gate Solenoid RAP
5-701 Feed Motor RAP
5-702 Registration Sensor RAP
5-703 DADF Belt Motor RAP
5-900 Document Sensor Timing
5-901 Power On Document Present
5-902 Power On Registration Sensor
5-903 Power On Exit Sensor
5-904 Power On Duplex Sensor
5-940 Document Removed During Start
5-941 Document Miscount
Chain 6
6-277 IIT/DADF Communication
6-300 DADF Open
6-312 IIT Memory Hot Line
6-340 ESS RAM Test Error
6-345 ESS ROM
6-355 IPS Fan
6-360 Carriage Position
6-361 Scan Registration Sensor
6-371 Exposure Lamp
6-372 ROS Polygon Motor
6-380 ROS SOS Y Length
6-381 ROS SOS M Length
6-382 ROS SOS C Length
6-383 ROS SOS K Length
6-385 ROS ASIC
6-389 Carriage Over Run Right
6-390 Carriage Over Run Left
6-391 Scan Initialize Motor Driver
Chain 7
7-104 Tray 1 Feed Out Sensor
7-105 Tray 1 Misfeed
7-110 Tray 2 Misfeed
7-115 Tray 3 Misfeed (TTM)
7-117 Tray 3 Misfeed (3TM)
7-119 Tray 4 Misfeed (TTM)
7-120 Tray 4 Misfeed (3TM)
7-122 Tray 4 Opened (TTM)
7-250 Tray Communication
7-252 Out Module Logic
7-270 Tray 1 Paper Size Sensor Failure
7-271 Tray 2 Paper Size Sensor
7-272 Tray 3 Paper Size Sensor (3TM)
7-273 Tray 4 Paper Size Sensor (3TM)
7-274 Tray 5 Paper Size Sensor Failure
7-276 Tray 3 Paper Size Sensor (TTM)
7-277 Tray 4 Paper Size Sensor (TTM)
7-281 Tray 1 Lift
7-282 Tray 2 Lift
7-283 Tray 3 Lift (3TM)
7-284 Tray 4 Lift (3TM)
7-291 Tray 3 Lift (TTM)
7-293 Tray 4 Lift (TTM)
7-397 All Trays Lift Sensors
7-930 Tray 1 Paper Size Mismatch
7-931 Tray 2 Paper Size Mismatch
7-932 Tray 3 Paper Size Mismatch
7-933 Tray 4 Paper Size Mismatch
7-935 Job Continue Not Available
7-954 Tray 5 Size Mismatch (Slow Scan Direction)
7-959 Tray 5 Paper Mismatch 1
7-960 Tray 5 Paper Mismatch 2
7-969 Full Paper Stack
Chain 8
8-149 Tray 3 Takeaway Sensor On (3TM)
8-150 Tray 4 Takeaway Sensor On (3TM)
8-151 Tray 3 Takeaway Sensor On (TTM)
8-152 Tray 4 Takeaway Sensor On (TTM)
8-164 POB Sensor
8-175 Registration Sensor On Jam Tray 5
8-176 Registration Sensor On Jam Tray 1-4
8-180 Registration Sensor On Duplex
8-181 Registration Sensor On Wait Sensor
Initial issue Status Indicator RAPs
8-184 Registration Sensor Off
8-620 Regicon Temp Sensor
8-622 Regicon Data Overflow (A1 Patch X)
8-623 Regicon Data Overflow (A2 Patch Y)
8-624 Regicon Data Overflow (Patch Magnification)
8-625 Regicon Sample Block (A1 Patch-rear)
8-626 Regicon Sample Block (A1 Patch-front)
8-627 Regicon Sample Lateral (A1 Patch-rear)
8-628 Regicon Sample Lateral (A1 Patch-front)
8-629 Regicon Skew (Patch Y)
8-630 Regicon Skew (Patch M)
8-631 Regicon Skew (Patch K)
8-900 Static Jam
Chain 9
9-342 2nd BTR Contact
9-343 2nd BTR Retract
9-348 1st BTR Contact
9-349 1st BTR Retract
9-350 IBT Home Sensor
9-351 Drive Logic
9-358 Full Toner Sensor
9-360 Yellow Drum Cartridge Communication
9-361 Magenta Drum Cartridge Communication
9-362 Cyan Drum Cartridge Communication
9-363 Black Drum Cartridge Communication
9-380 ATC Sensor (Y)
9-381 ATC Sensor (M)
9-382 ATC Sensor (C)
9-383 ATC Sensor (K)
9-390 New Toner Cartridge (K)
9-391 New Toner Cartridge (C)
9-392 New Toner Cartridge (M)
9-393 New Toner Cartridge (Y)
9-408 Waste Toner Cartridge Near Full
9-410 Toner Cartridge (Y) Near Empty
9-411 Toner Cartridge (M) Near Empty
9-412 Toner Cartridge (C) Near Empty
9-413 Toner Cartridge (K) Near Empty
9-428 Change Drum Cartridge (K) Soon
9-429 Change Drum Cartridge (Y) Soon
9-430 Change Drum Cartridge (M) Soon
9-431 Change Drum Cartridge (C) Soon
9-654 ADC Sensor
9-660 Environment Sensor Temperature
9-661 Environment Sensor Humidity
9-670 New Toner Cartridge (K) Detected
9-671 New Toner Cartridge (C) Detected
9-672 New Toner Cartridge (M) Detected
9-673 New Toner Cartridge (Y) Detected
9-684 ADC Shutter
9-910 Drum (Y) Type Mismatch
9-911 Drum (M) Type Mismatch
9-912 Drum (C) Type Mismatch
9-913 Drum (K) Type Mismatch
9-920 Toner Cartridge (Y) Empty
9-921 Toner Cartridge (M) Empty
9-922 Toner Cartridge (C) Empty
9-923 Toner Cartridge (K) Empty
9-924 Waste Toner Cartridge Full
9-925 Waste Toner Cartridge Not Set
9-926 Drum Cartridge (K) End Of Life
9-927 Change Drum Cartridge (C) End Of Life
9-928 Drum Cartridge (M) End Of Life
9-929 Drum Cartridge (Y) End Of Life
9-930 Black Drum Cartridge Not Detected
9-931 Cyan Drum Cartridge Not Detected
9-932 Magenta Drum Cartridge Not Detected
9-933 Yellow Drum Cartridge Not Detected
Chain 10
10-110 Fuser Exit Switch On (Duplex)
10-111 Fuser Exit Switch Off
10-125 Duplex Wait Sensor On
10-348 Main Heater Over Heat
10-349 Front Thermistor Open
10-350 Sub Heater Over Heat
10-351 Rear Thermistor Open
10-352 Main Heater Warm Up
10-353 Main Heater On Time
10-354 Sub Heater Warm Up
10-356 Sub Heater On Time
10-398 Fan Lock
10-420 Fuser Near End Of Life
10-421 Fuser End Of Life
Chain 12
12-100 H Transport Entrance Sensor On
12-102 H Transport Entrance Sensor Off
12-104 H Transport Exit Sensor On
12-106 H Transport Exit Sensor Off
12-120 Compiler Entrance Sensor On
12-122 Compiler Entrance Sensor Off
12-170 Set Eject
12-241 Staple Move Sensor On
12-242 Staple Move Sensor Off
12-244 Staple Home Sensor
12-252 Front Tamper
12-253 Rear Tamper
12-254 Stacker Tray
12-255 Stacker Tray Upper Limit
12-256 Staple Front Corner Sensor On
12-257 Staple Front Corner Sensor Off
12-260 Eject Clamp Home Sensor On
Status Indicator RAPs Initial issue
12-262 Eject Clamp Home Sensor Off
12-281 Set Clamp
12-301 Top Cover Interlock
12-302 Front Door Interlock Open
12-303 H Transport Interlock Open
12-305 Docking Interlock Open
12-350 Finisher Communication
12-399 Staple Mode Logic
12-901 Power On H Transport Entrance Sensor
12-902 Power On H Transport Exit Sensor
12-903 Power On Compiler Entrance Sensor
12-904 Power On Compiler Paper Sensor
12-910 Staple Feed Ready
12-911 Stacker Lower Safety Warning
12-914 Stacker Tray Staple Set
12-916 Stapling
12-960 Stacker Tray Full Stack
12-961 Mix Full Stack
12-965 Staple Near Empty
12-966 Scratch Sheet Compile
12-969 IOT Top Tray Full
Chain 15
15-362 X Hard Failure
15-367 X PIO Failure
15-370 X PIO Initialization Failure 1
15-371 X PIO Initialization Failure 2
15-372 X PIO Initialization Failure 3
15-375 X PIO Before Scan Failure
15-376 X PIO Non-match Failure 1
15-377 X PIO Non-match Failure 2
15-380 CCD AGC
15-381 CCD AGC
15-382 CCD AGC
15-383 CCD AGC
15-384 CCD AGC
15-385 CCD AGC
15-386 CCD AOC1
15-387 CCD AOC2
15-388 CCD AOC3
15-389 CCD AOC4
15-390 CCD AOC5
15-391 CCD AOC6
15-790 X Detail Failure
Chain 16
16-311 Scanner
16-315 IIT Interface
16-316 Page Memory
16-317 Page Memory
16-318 Optional Page Memory
16-361 IOT/ESS Communication Failure 1 (ExtPrt)
16-362 IOT/ESS Communication Failure 2 (ExtPrt)
16-363 IOT/ESS Communication Failure 3 (ExtPrt)
16-364 IOT/ESS Communication Failure 4 (ExtPrt)
16-365 IOT/ESS Communication Failure 5 (ExtPrt)
16-366 IOT/ESS Communication Failure 6 (ExtPrt)
16-367 IOT/ESS Communication Failure 7 (ExtPrt)
16-368 IOT/ESS Communication Failure 8 (ExtPrt)
16-369 IOT/ESS Communication Failure 9 (ExtPrt)
16-371 DFE/ESS Communication Failure 1
16-372 DFE/ESS Communication Failure 2
16-373 DFE/ESS Communication Failure 3
16-374 DFE/ESS Communication Failure 4
16-375 DFE/ESS Communication Failure 5
16-376 DFE/ESS Communication Failure 6
16-377 DFE/ESS Communication Failure 7
16-378 DFE/ESS Communication Failure 8
16-379 DFE/ESS Communication Failure 9
16-380 DFE/ESS Communication Failure 10
16-380 DFE/ESS Communication Failure 10
16-381 DFE/ESS Communication Failure 11
16-382 DFE/ESS Communication Failure 12
16-383 DFE/ESS Communication Failure 13
16-384 DFE/ESS Communication Failure 14
16-385 DFE/ESS Communication Failure 15
16-386 DFE/ESS Communication Failure 16
16-387 DFE/ESS Communication Failure 17
16-389 DFE/ESS Communication Failure 19
16-390 DFE/ESS Communication Failure 20
16-399 DFE Not Detected
16-450 SMB Host Name
16-452 IP Address Duplicated
16-453 IP Address Acquisition
16-454 Dynamic DNS Update
16-460 Full Status Detected
16-590 Read Error (Partition A)
16-591 Read Error (Partition B)
16-592 Read Error (Partition C)
16-593 Read Error (Partition D)
16-594 Read Error (Partition E)
16-595 Read Error (Partition H)
16-701 PLW Memory
16-702 PLW Memory
16-703 E-mail To Invalid Box
16-704 Security Box
16-705 Security Storage without HD
16-706 Maximum User Number
16-709 PLW Command
16-716 Spool TIFF Data
16-721 Other Errors
16-726 Decomposer Auto Judgement
16-728 TIFF Data
Initial issue Status Indicator RAPs
16-729 TIFF Data
16-730 ART Command
16-731 TIFF Data
16-735 Job Template
16-737 Server Read
16-739 Job Template Path
16-740 Job Template Login
16-741 Job Template Connection
16-742 HDD File
16-743 Job Template Installation
16-744 Job Template Address
16-745 Job Template Definition
16-748 HDD Full
16-749 XJCL Syntax
16-757 Auditron User
16-758 Auditron Function
16-759 Auditron Limit
16-760 Decomposer
16-761 FIFO
16-762 Decomposer
16-763 Patch
16-764 Server Transmission
16-765 Server Storage
16-766 Server Storage
16-767 Mailbox
16-768 Mail From Command
16-769 DSN Unsupported
16-770 Template Processing
16-771 Scan Data Repository
16-772 Scan Data Repository
16-773 IP Address
16-774 HDD Compression
16-775 HDD Capacity
16-776 Image Conversion
16-777 HDD Access
16-778 HDD Capacity
16-779 Scan Image Conversion
16-780 HDD Access
16-781 Scan Server
16-782 Scan Server Login
16-783 Server Path
16-784 Server Write
16-785 Server HDD Full
16-786 HDD Scan Write
16-787 Job Template Syntax
16-788 Mailbox to PC
16-793 I/O HD Full
16-950 Tray 1 Empty
16-951 Tray 2 Empty
16-952 Tray 3 Empty
16-953 Tray 4 Empty
16-954 Tray 5 Empty
16-958 Tray 5 Size
16-959 Tray 1 Size
16-960 Tray 2 Size
16-961 Tray 3 Size
16-962 Tray 4 Size
16-965 ATS/APS No Paper
16-966 ATS/APS No Destination
16-981 Full HDD
16-982 Full HDD
Chain 17
17-310 Network Controller Software Fail
17-941 Tray 1 not in position
17-942 Tray 2 not in position
17-943 Tray 3 not in position
17-944 Tray 4 not in position
17-946 Tray 1 Empty
17-947 Tray 2 Empty
17-948 Tray 3 Empty
17-949 Tray 4 Empty
17-950 Tray 5 Empty
17-951 Tray 1 Size Mismatch
17-952 Tray 2 Size Mismatch
17-953 Tray 3 Size Mismatch
17-954 Tray 4 Size Mismatch
17-955 ATS/APS Mismatch
17-960 Tray 5 Size Mismatch
17-961 Incorrect Transparency Type
17-963 Full Stack
17-965 Stacker Tray Full
17-966 Mix Full Stack
17-967Staple Near Empty
17-968 Extra Sheet in Compiler
17-969Top Tray Full (Finisher)
Chain 20
20-211 Option Slot 1 Failure
20-212 Option Slot 2 Failure
20-340 Fax Control Parameter Invalid
20-342 Fax PWB Failure
20-500 Dial Data Invalid
20-501 Invalid Extension Request
20-502 Fax Parameter Error
20-503 Fax Parameter Error
20-504 Fax Memory Full
20-505 Fax Memory Overrun
20-506 Unsupported Function at Destination
20-507 Password Check Error
20-508 DTMF Protocol Error
20-509 DTMF Protocol Error
20-510 DTMF Protocol Error
20-511 No File Transfer Ability at Destination
Status Indicator RAPs Initial issue
20-512 Endless Loop Detected
20-513 Receive Command Error
20-514 Requested Function Unsupported
20-515 Illegal Command Received
20-519 Destination Overflow
20-520 Services Overflow
20-522 No Line Available
20-523 Fax Service Disabled
20-524 Unable to Cancel Operation
20-525 Chain-Link Number Invalid
20-526 Illegal Chain-Link Number
20-527 Dial Control Error
20-528 Cannot Perform Manual Send
20-529 No Printable Paper Size
20-530 DTMF I/F Time-out
20-700 GCP Locked
20-701 Software Reset
20-702 No destination specified
20-703 D Channel Link Disconnected
20-704 ISDN D Channel Data Link Error
20-705 ISDN Layer 1 Stopped-Power On
20-706 ISDN Layer 1 Stopped-Power Off
20-707 FRMR Received
20-708 Illegal Frame Received N(R)
20-709 Illegal Frame Received
20-710 DL Link Establishment Received
20-711 Wait Data Link Establishment Time-out
20-712 Internal Error (Interrupt)
20-713 Wait Call Process Time-out
20-714 Wait Release Time-out
20-715 Wait Release Complete Time-out
20-716 Connection Time-out
20-717 Resume Time-out
20-718 Normal Disconnection
20-719 No Channel Available
20-720 Guard Timeout
20-721 Format Errror
20-722 Suspension Timeout
20-723 No Timer Assigned
20-724 Illegal Sequence
20-725 L3 Task Internal Error
20-726 HD81501 I/F Buffer Busy
20-727 No Reply
20-728 Invalid Destination
20-729 Disconnected Line
20-730 Call Conflict
20-731 Set-up Error
20-732 Fax Network Timeout
20-733 Sequence Error
20-734 HI Task Internal Error
20-735 Connect only to D Channel
20-736 Illegal Network Message
20-737 Incoming Call Response Error
20-738 Layer 1 Start Up Error
20-739 Layer 1 Not Synchronized
20-740 Frame Transmission Error
20-741 Unable to Send Frame
20-742 Frame Send Underrun
20-743 Abnormal Frame
20-744 Unacceptable Channel
20-745 Duplicate Call Initiation
20-746 No Channel Available
20-747 Switching Equipment Congestion
20-748 Channel Not Available
20-749 Network Congestion Error
20-750 Network Error
20-751 Temporary Network Error
20-752 User Busy
20-753 Destination Not Responding
20-754 No Response From Destination
20-755 Call Rejected
20-756 Destination Fault
20-757 Other Fault
20-758 Incorrect Destination
20-759 No Relay Network Route
20-760 No Line to Destination
20-761 Incorrect Destination
20-762 Facility Rejected
20-763 Communication Disallowed
20-764 Capability Not Configured
20-765 Unspecified Service
20-766 Capability Not Implemented
20-767 Channel Type Not Implemented
20-768 Restricted Info
20-769 Unspecified Service
20-771 Access Information Discarded
20-772 Unspecified
20-773 Invalid Dial Number
20-774 Invalid Line Specified
20-775 Invalid Message Class
20-776 Insufficient Required Info
20-777 Undefined Message Type
20-778 Incorrect Message or Type
20-779 No Information
20-780 Invalid Information
20-781 Call Status/Message Mismatch
20-782 Recovery by Timeout
20-783 Protocol Error
20-784 Destination Number Changed
20-785 Incompatible Destination
20-786 Call Identity Not In Use
20-787 Call Identity In Use
20-788 Other Causes
20-789 CG Conversion Timeout
Initial issue Status Indicator RAPs
20-790 Line 1 Not Connected
20-791 Line 0 (Extension) Not Connected
20-792 Channel 2 Not Connected
20-793 Channel 3 Not Connected
20-794 Channel 4 Not Connected
20-795 Channel 5 Not Connected
20-796 Dial Error
20-797 Communication Parameter Error
20-798 Data Parameter Error
20-799 Auto Dial Error
Chain 21
021-360 Foreign Device Failure
Chain 33
33-340 Fax Parameter Invalid
33-341 Fax Parameter Value Invalid
33-342 Fax Read Error
33-343 Fax Read Error- Invalid Data
33-350 USB Open Failure
33-351 USB Device Fatal Error
33-352 USB Host Fatal Error
33-353 Fax Manager Memory Low
33-354 Message Library Memory Low
33-354 Working Memory Low
33-360 Fax Controller S/W Fail
33-361 No Response at Initialization
33-362 No Response
33-363 Fax PWB Reset
33-364 Version Mismatch
33-710 Document Error
33-711 Page Error
33-712 Host Memory Full
33-713 Chain-Link Fault
33-714 Scan Error
33-715 Cannot Start Job
33-716 No Mailbox
33-717 Incorrect Password
33-718 No Document in Mailbox
33-720 Document Create Failure
33-721 Page Create Failure
33-725 Hard Drive Full
33-726 Duplex Print Error
33-727 Rotation Error
33-728 Auto Print Canceled
33-730 Fax Recovery Error
33-731 Inconsistent Instructions
33-732 Forced Polling
33-733 Document Number Error
33-734 Fax Print Suspension
Chain 83
83-700 HDLC Frame Transmission Error
83-701 T1 Transmission Time-out
83-702 Destination Receive Rejected
83-703 DCN Receive at Phase B Send
83-704 Destination Polling Error
83-705 DCS/NSS Re-transmission Error
83-706 Fallback Error
83-707 Password Error
83-708 Post-message Re-transmission Error
83-709 RTN Received
83-710 Receive PIN
83-711 DCN at PHASE-D
83-712 No NSC Response
83-713 T2 Time-out
83-714 DCN Received after NSC/DTC
83-715 Password-Polling Error
83-716 Post-message T2 Time-out
83-717 Transmit RTN
83-718 Receive T1 Time-out
83-719 Busy Tone
83-720 Remote Unable to Receive
83-721 DCN at Phase-B
83-722 Frame Length Error
83-723 CD Time-out
83-724 DCN Received after FTT
83-725 No Mailbox/Relay
83-726 Phase C Time-out
83-727 50 Error During G3 Receive
83-728 Phase C EOL Time-out
83-729 Carrier Down Detected
83-730 HDLC Frame Send Error
83-731 V.8 Error
83-732 V.34 PCH CD Off
83-733 No V.34 C/P-CH CS
83-734 Polling Error
83-735 No Document in Polling Box Step V.8
83-736 No Response to CTC
83-737 No Response to CTC
83-738 No Response to RR
83-739 T5 Time-out
83-740 Abort Sending After EOR
83-741 ECM Phase C Flag Time-out
83-742 EOR Send or Receive Error
83-743 Destination Receive Error
83-744 Destination Password Error
83-745 Destination SEP Error
83-746 Dial Tone Error
83-747 Abort Error
83-748 Post-message Re-transmission Error
83-749 No Destination Response
83-750 Power Off Error
83-751 Stop Key Error
Status Indicator RAPs Initial issue
83-752 Job Number Limit Error
83-753 Document Image Memory full
83-754 File Management Area Full
83-755 File Append Record Error
83-756 File No Additional Data
83-757 No Received Page
83-758 File or Page Not Specified
83-759 No Job Error
83-760 File Error
83-761 File Unspecified Error
83-762 Disconnect During ISDN Link Establishment
Chain 84
84-500 PDRP Illegal Parameter
84-501 PDPBP Illegal Parameter
84-502 PDPBN Illegal Parameter
84-503 RDCLP Illegal Parameter
84-504 RDCLP Illegal Parameter
84-505 Undefined Response
84-506 Negotiation Disabled
84-507 Receive Capability Limit
84-508 Terminal Error
84-509 Unspecified Error
84-510 Received RDGR
84-511 Illegal Procedure
84-512 CDS Illegal Parameter
84-513 CDC Illegal Parameter
84-514 CDE Illegal Parameter
84-515 CDD Illegal Parameter
84-516 CDR Illegal Parameter
84-517 CDPB Illegal Parameter
84-518 CDCL Illegal Parameter
84-519 Undefined Command
84-520 Negotiation Not Available
84-521 Negotiation Not Available
84-522 Terminal Error
84-523 Unspecified Error
84-524 Terminal Error
84-525 Unspecified Error
84-526 CDUI Illegal Parameter
84-527 CDUI Illegal Parameter
84-528 CDUI Illegal Parameter
84-529 CDUI Illegal Parameter
84-530 Illegal Document
84-531 DMA Channel 1 Abnormal End
84-532 DMA Channel 2 Abnormal End
84-533 Data Conversion Error
84-534 Decode Error
84-535 Data Conversion Error
84-536 Data Conversion Error
84-537 Data Conversion Error
84-538 Document Descriptor Analysis Error
84-539 Page Descriptor Analysis Error
84-540 Text Unit Analysis Error
84-541 No Text Unit
84-701 Receive Status Error
84-702 NI Over
84-703 Supervisory/Un-numbered Frame Error
84-704 Undefined Command/Response
84-705 Receive Confirmation Time-out
84-709 Forced Link Termination
84-710 Receive FRMR (Z=1)
84-711 Receive FRMR (Y=1)
84-712 Receive FRMR (X=1)
84-713 Receive FRMR (W=1)
84-714 Received Global Address
84-716 Transmit Busy Time-out
84-717 Illegal Action
84-718 Wait Disconnect Time-out
84-719 C-Line On Error
84-720 C-Line Off Error
84-721 I-Line Off Error
84-722 Disconnected Call
84-723 Disconnected Call
84-724 Disconnected Call
84-725 Disconnected Call
84-726 Illegal Header
84-727 Illegal Parameter - CC Packet
84-728 Illegal Parameter - CN Packet
84-729 Illegal Parameter - DT Packet
84-730 Illegal Parameter - RI Packet
84-731 Illegal Parameter - IT Packet
84-732 Illegal Parameter - CI Packet
84-733 Illegal Parameter - CF Packet
84-734 Undefined Packet Received
84-735 Wait CC Time-out
84-736 Wait CF Time-out
84-738 DT Packet Error
84-739 RR/RNR Packet Error
84-740 Busy Time-out
84-741 Receive SI Error
84-742 Receive SF Error
84-743 D-bit Error in DT Packet
84-747 Receive Fast Select
84-748 Remote Charge Request Received
84-749 LCGN Error
84-750 Illegal Procedure
84-751 Illegal Parameter - TCA
84-752 Illegal Parameter - TCR
84-753 Illegal Parameter - TCC
84-754 Illegal Parameter - TBR
84-755 Illegal Parameter - TDT
84-756 Undefined Transport Block Received
84-757 Wait TCA Time-out
Initial issue Status Indicator RAPs
84-758 Wait TCR Time-out
84-759 Wait TCC Time-out
84-760 Wait TBR Time-out
84-761 TDT Block Size Error
84-763 Illegal Procedure
84-764 Illegal Parameter - CSS
84-765 Illegal Parameter - CSE
84-766 Illegal Parameter - CSA
84-767 Illegal Parameter - CSUI
84-768 Illegal Parameter - CSCC
84-769 Illegal Parameter - RSSP
84-770 Illegal Parameter - RSSN
84-771 Illegal Parameter - RSEP
84-772 Illegal Parameter - RSAP
84-773 Illegal Parameter - RSUI
84-774 Illegal Parameter - RSCCP
84-775 Undefined Command/Response
84-776 Received RSSN
84-777 Wait Disconnect Time-out
84-778 Terminal Error
84-779 Unspecified Error
84-780 Wait CSS Time-out
84-781 Wait RSSP Time-out
84-782 Wait RSAP Time-out
84-783 Wait RSEP Time-out
84-784 Wait RSCCP Time-out
84-785 Wait CSUI/RSUI Time-out
84-786 Receive RSSN (Password Mismatch)
84-787 Receive RSSP (polling password mismatch)
84-788 Receive RSSP (No Document)
84-789 Receive RSSP (No Password)
84-790 Receive RSSP (Sending Rights)
84-791 Receive RSSN (Password Receive)
84-792 Received CSE After Transmitting RSSP
84-793 Select Communication Error
84-795 Disconnected Call
84-796 Normal Sending Alert
84-797 Illegal Procedure
84-798 Illegal Parameter - RDEP
84-799 Illegal Parameter - RDDP
Chain 102
102-200 Receive Buffer Overflow
102-201 Send Buffer Overflow
102-202 Request Queue Full
102-203 Send Request Queue Full Debug
102-204 SIO Parameter
102-205 SIO Command
102-206 SIO Status
102-207 Communication Manager Target
102-208 Communication Manager Command
102-209 EVM Returns Wrong Value
102-310 Send Queue Full
102-311 Receive Queue Full
102-312 EVM Uses Wrong API
102-313 AS Uses Wrong API
102-314 Wait Event Time Out
102-315 CTS Internal
102-316 Send Request Queue Full SIO
102-317 Receive Message Queue Full
102-318 Receive Finish Queue Full
102-319 Send with No ACK
102-320 Polling
102-321 Send Message
102-322 Target
102-323 Address
102-324 Size
102-325 Object Creation
102-326 Memory Overflow
102-327 Button Overflow
102-328 UI Internal with Out of Area
102-329 UI Internal with Invalid Coordinates
102-330 Interface with Invalid Parameter LCD
102-331 UI Internal with Invalid LED Request
102-332 Interface with Invalid Parameter CP
102-333 Interface with Impossible Communication
102-334 Interface with Receiving Error Key Code
102-335 Interface with Receiving Invalid Coordinates
102-336 Interface DM - ACD Drv. I/F
102-337 Frame Data Error with Invalid Data Type
102-338 Frame Data Error Offset Address Out of Scope
102-339 Display Request Code Invalid
102-340 Interface GUAM - DM I/F
102-341 Event Queue Full
102-342 Event Queue Empty
102-343 Invalid Class
102-344 Invalid Type
102-345 Timer Queue Full
102-346 Invalid Timer Number
102-347 Undefined Trap
102-348 Command Access Exception
102-349 Invalid Command
102-350 Privilege Command
102-351 No FPU Exception
102-352 Address Alignment
102-353 Data Access Exception
102-354 Tag Overflow
102-355 No Co Processor Exception
102-356 Short of Area
102-357 Cancel Wait Status
102-358 Time Out
102-359 Queue Overflow
102-360 Context
102-361 Object
Status Indicator RAPs Initial issue
102-362 No Object
102-363 Invalid ID
102-364 Parameter
102-365 Reserve Attribute
102-366 Reserve Function Code
102-367 Unsupported Function
102-368 Short of UI Memory
102-369 Invalid Interface Value
102-370 Interface Length
102-371 Interface Parameter
102-372 Interface Sequence
102-373 Channel
102-374 Invalid User Job ID
102-375 Internal Resource
102-376 Internal Memory
102-377 UI Timer
102-378 Interface Format
102-379 Dispatch
102-380 Copy Interface
102-382 Scanner Interface
102-383 Report Interface
102-384 Server Access
102-385 Service Object Overflow
102-386 Invalid Service Object
102-387 Invalid Service Object Attribute
102-388 Attribute
102-389 Argument
102-390 Job Parameter
102-391 Job Actual Parameter
102-392 Auditron
102-393 EP
102-394 File Access
102-395 NVM
102-396 FF
102-397 MGR
102-398 Delay Release Queue Full
102-399 Internal
Chain 103
103-203 Machine Code Failure
103-204 Serial Number Failure
103-207 All Machine Codes Mismatch
103-208 All Serial Numbers Mismatch
103-320 ROM Failure
103-321 Backup SRAM Failure
103-330 ESS ROM DIMM #3 Check Failure
103-331 ESS ROM DIMM #1 Not Found
103-332 ESS Standard ROM Error
103-333 ASIC Failure (Panther-t)
103-334 Standard Post Script Font ROM Error
103-335 Post Script Font ROM Not Found
103-336 ESS RAM DIMM #3 W/r Check Failure
103-337 ESS Standard RAM Error
103-338 Same Post Script Font ROMs Found
103-339 ROM DIMM Of Another Product Found
103-372 IOT Sc Soft Failure
103-701 Changed Output Bin: Side To Center
103-702 Changed Output Bin: Finisher To Center
Chain 116
116-200 Main PWBA IC
116-201 HDD
116-206 Timer
116-207 Ethernet Board
116-209 ESS PS-1 ROM Check
116-310 ESS PS-2 ROM Check
116-311 ESS Font ROM DIMM #3 Check
116-314 Ethernet Address
116-315 ESS RAM DIMM #1 W/R Check
116-316 ESS RAM DIMM #2 W/R Check
116-317 Standard ROM DIMM Check
116-318 Option ROM DIMM Check
116-319 Serial
116-320 STREAMZ Software
116-321 System Software
116-323 ESS NVRAM W/R Check
116-324 Exception Error
116-325 ESS Fan
116-326 ESS ROM DIMM #1 Flash
116-327 ESS ROM DIMM #2 Flash
116-328 L2 Cache
116-329 Serial I/F Software
116-330 HDD File System
116-332 Invalid Log Info
116-333 LocalTalk Software
116-335 MFIO HD
116-336 Redirector HD
116-337 Template HDD Write Error
116-340 Short of Memory
116-341 ROM DIMMs Mismatch
116-342 JT Monitor
116-344 MF IO
116-345 Token Ring Board
116-346 Formatter
116-348 Redirector
116-349 SIF on Calling Pflite Function
116-350 AppleTalk Software
116-351 EtherTalk Software
116-352 NetWare Software
116-353 lpd Software
116-355 SNMP Agent Software
116-356 EWS Software
116-357 PS Software
116-358 Salutation Software
Initial issue Status Indicator RAPs
116-359 PLW Software
116-360 SMB Software
116-361 Spool Fatal HD
116-365 Spool Fatal
116-366 Report Generator Software
116-367 Parallel I/F Software
116-368 Dump Print
116-370 XJCL
116-372 P-Formatter
116-373 Dynamic DNS Software
116-374 Auto Switch
116-375 I-Formatter
116-376 Port 9100 Software
116-377 Video DMA
116-378 MCR Software
116-379 MCC Software
116-380 MF UI Cont Software
116-381 Data Link Layer Error between Cont and UI Panel
116-382 Panel Application Layer Command Error on UI
116-388 HDD Not Connected
116-389 No Add-On RAM
116-390 Standard ROM and NVM Version Mismatch
116-395 USB Software
116-396 Mail IO Software
116-398 IPP Software
116-399 JME Software
116-701 Execute forced separation of two sides
116-702 Perform printing by using a substitution font
116-703 PS Interpret error
116-710 HP-GL spool file overflow
116-711 PLW form synthesis error
116-712 Insufficient PLW form capacity
116-714 A HP-GL command error was detected
116-715 PLW form registry error
116-718 PLW form synthesis error
116-737 Insufficient ART user defined area
116-738 Form synthesis error
116-739 Insufficient form/logo capacity
116-740 Value Calculation Error
116-741 Form registry error
116-742 Logo registry error
116-743 Form/logo size overflow
116-745 Art Command Error
116-746 Form synthesis error
116-747 White page detected
116-748 White page detected
116-780 Attached document failure of E-mail to XXX
116-790 Printed without stapling
116-900 Token Ring RAP
Chain 121
121-310 Foreign Interface/Foreign Device Communication Fail
121-333 Foreign Interface/ESS Communication Fail
121-334 Foreign Interface Login Fail
121-335 Foreign Interface Wake Up Answer Fail
121-336 Unknown Foreign Device
121-337 Foreign Device Self Diag Fail
121-338 Foreign Interface Answer Time Out
121-350 Foreign Interface Logic Fail
Chain 202
202-399 Internal Timer
Other Faults
OF 1-1 +3.3 VDC
OF 1-2 +5 VDC
OF 1-3 +24 VDC Enable
OF 1-4 AC Power
OF 1-5 AC Power Off RAP
OF 2-1 Dark / Blank Display
OF 17-1 Fax Module Checkout RAP
OF 99-1 Reflective Sensor RAP
OF 99-2 Transmissive Sensor
OF 99-3 Switch
OF 99-4 Generic Solenoid/Clutch RAP
OF 99-6 2 Wire Motor Open
OF 99-7 2 Wire Motor On
OF 99-8 Set Gate Solenoid Open
3. IMAGE QUALITY
Image Quality RAPs
IQ1 IOT Image Quality Entry RAP
IQ2 IIT Image Quality Entry RAP
IQ3 Low Image Density RAP
IQ4 Wrinkled Image/Paper RAP
IQ5 Residual Image (Ghosting) RAP
IQ6 IOT Background RAP
IQ7 Deletions RAP
IQ8 Color-to-Color Misregistration RAP
IQ9 Skew/Misregistration RAP
IQ12 Process Direction Bands, Streaks, and Smears RAP
IQ13 Unfused Copy/Toner Offset RAP
IQ14 Repeating Bands, Streaks, Spots, and Smears RAP
IQ15 Mottle RAP
IQ16 Spots RAP
IQ17 Missing Colors RAP
IQ20 1st BTR Checkout RAP
IQ21 Developer Bias RAP
IQ22 2nd BTR Checkout RAP
IQ23 BCR Checkout RAP
Image Quality Specifications
Defect Samples
Image Defect Samples
Background
Color Misregistration
Debris-Centered Deletions
Deletions
High Frequency Bands
Irregular Process Direction Streak
Low Image Density
Moire
Mottle
Newton Rings
Regular (Repeating) Bands, Streaks, Spots, or Smears
Residual Image
Streak Deletion in Process Direction
Wrinkled Image
Cloud Defect
IBT Cleaner Streak
4. REPAIRS & ADJUSTMENTS
REPAIRS
Electrical
REP 1.1 LVPS Bracket
REP 1.2 MCU PWB
REP 1.4 3.3 V LVPS or 5 V LVPS
REP 1.5 24 V LVPS
REP 1.6 High Voltage Power Supply Chassis
REP 1.7 DEV/BTR2/DTS HVPS; BCR HVPS
REP 1.8 I/F (Interface) PWB
REP 1.9 24 V LVPS Chassis
REP 1.10 BTR1 HVPS
REP 1.11 AC Drive PWB
REP 1.12 ESS PWB
REP 1.13 ESS NVM PWB
REP 1.14 PS-1 ROM, PS-2 ROM
REP 1.15 MCU NVM PWB
REP 1.17 VSEL PWB
REP 1.18 Fax Module
REP 1.19 One-Touch Panel
Main Drives
REP 4.1 Main Drive Motor Assembly
REP 4.2 IBT Motor Assembly
REP 4.3 Developer Drive Motor Assembly
REP 4.4 Drum Motor Assembly
Document Handler
REP 5.1 DADF
REP 5.2 Registration Gate Solenoid
REP 5.3 Left/Right Counterbalance
REP 5.4 DADF Control PWB
REP 5.5 Feed Motor Assembly
REP 5.6 Nudger Roll
REP 5.7 Feed Roll Assembly
REP 5.8 Lower Chute Assembly
REP 5.9 Retard Roll
REP 5.10 Set Gate Solenoid Assembly
REP 5.11 Registration Sensor
REP 5.12 Size Sensors 1/2 (Rear/Front)
REP 5.13 DADF Belt Motor Assembly
REP 5.14 Duplex Sensor
REP 5.15 Registration Pinch Roll
REP 5.16 Exit Motor Assembly
REP 5.17 Document Transport
REP 5.18 Rear Cover
REP 5.19 Platen Belt
Imaging
REP 6.1 ROS
REP 6.2 Platen Glass
REP 6.3 IIT Top Cover
REP 6.4 Lens Kit
REP 6.5 IIT/IPS PWB
REP 6.6 UI PWB
REP 6.11 Carriage Cables
REP 6.12 Carriage Motor
REP 6.13 Exposure Lamp
REP 6.14 Lamp Wire Harness
Paper Trays
REP 7.1 Tray 5
REP 7.2 Tray 5 Feed Roll
REP 7.3 Tray 1 Feeder
REP 7.4 Tray 1 Feed/Lift Motor
REP 7.5 Tray 1 Paper Size Sensor
REP 7.6 Tray 3 (TTM)
REP 7.7 Tray 4 (TTM)
REP 7.8 Tray 1
REP 7.9 Tray 2 (TTM)
REP 7.10 Tray 2 Feeder (TTM)
REP 7.11 Tray 3 Feeder (TTM)
REP 7.12 Tray 4 Feeder (TTM)
REP 7.13 Tray 2 (3TM)
REP 7.14 Tray 3 (3TM)
REP 7.15 Tray 4 (3TM)
REP 7.16 Tray 2 Feeder (3TM)
REP 7.17 Tray 3 Feeder (3TM)
REP 7.18 Tray 4 Feeder (3TM)
REP 7.19 Tray Module PWB
Paper Feed and Registration
REP 8.1 Left Cover Assembly
REP 8.2 Duplex Chute
REP 8.3 Duplex Transport Assembly
REP 8.5 Inverter Transport
REP 8.6 Registration Transport Assembly
REP 8.7 Exit Transport Assembly
Xerographic
REP 9.1 Drum Cartridge
REP 9.2 ROS Shutter Motor
REP 9.3 Waste Toner Cartridge Cover
REP 9.4 Waste Toner Cartridge
REP 9.5 Full Toner Sensor
REP 9.6 Dispenser Cover
Repairs and Adjustments Initial issue
REP 9.7 Toner Dispenser
REP 9.8 Plate Assembly
REP 9.9 Developer Housing
REP 9.10 Developer
REP 9.11 Toner Dispenser Base Assembly
REP 9.12 IBT Steering Motor Assembly
REP 9.13 Agitator Motor Assembly
REP 9.14 MOB Sensor Assembly
REP 9.15 IBT Belt Assembly
REP 9.16 IBT Cleaner Assembly
REP 9.17 Auger Assembly
REP 9.18 Lever Assembly
REP 9.19 Left Hinge/Right Hinge
REP 9.20 Right Lift Assembly
REP 9.21 Left Lift Assembly
REP 9.22 Transfer Belt
REP 9.23 1st BTR Roll
REP 9.24 2nd BTR Roll
REP 9.25 Erase Lamp/Rail (K,Y,M,C)
REP 9.26 ATC Sensor
REP 9.27 Retract Shaft
Fuser
REP 10.1 Fuser
REP 10.2 Fuser Fan
REP 10.3 Main/Sub Heater Rod
Finisher
REP 12.1 H Transport Assembly
REP 12.2 H Transport Belt
REP 12.3 Entrance Sensor and Top Tray Full Sensor
REP 12.4 Finisher
REP 12.5 Stack Height Sensor Assembly
REP 12.6 Eject Roll Assembly
REP 12.8 Finisher Drive Motor
REP 12.9 Belt
REP 12.10 Rail
REP 12.11 Stapler Assembly
REP 12.12 Compiler Tray Assembly
REP 12.13 Stacker Motor Assembly
REP 12.14 Front Elevator Bracket
REP 12.15 Paddle Gear Shaft
REP 12.16 Finisher PWB
REP 12.17 Entrance Upper Cover
REP 12.18 Cam Bracket Assembly
REP 12.19 Finisher Rack Assembly
REP 12.20 Lowering Stacker Tray
Covers
REP 14.1 Top Cover
REP 14.2 Rear Cover (IOT)
REP 14.3 Right Cover
REP 14.4 Rear Left Middle Cover
REP 14.5 Rear Left Upper Cover
REP 14.6 Left Lower Cover Assembly
REP 14.7 Front Cover Assembly
REP 14.8 Fuser Cover
REP 14.9 Rear Cover (Tray Module)
REP 14.10 Inner Cover
REP 14.11 Left Cover Assembly
REP 14.12 Left Lower Cover
ADJUSTMENTS
DADF
ADJ 5.1 DADF Side Registration
ADJ 5.2 DADF Counterbalance
ADJ 5.3 DADF Parallelism
ADJ 5.4 Document Transport Height
ADJ 5.5 DADF Top Registration
ADJ 5.6 DADF Document Calibration
ADJ 5.7 DADF Non-standard Document Custom Registration
Scanner
ADJ 6.1 Full/Half Rate Carriage
Xerographic/Registration
ADJ 9.1 Max Setup
ADJ 9.2 ATC Sensor Setup (dC921)
ADJ 9.3 TRC Control/Toner Density Setup (dC922)
ADJ 9.4 ADC Output Check (dC934)
ADJ 9.5 TRC Adjust (dC924)
ADJ 9.6 Color Registration (dC685)
ADJ 9.7 IIT Calibration (dC945)
ADJ 9.8 Hard Disk Diagnostics/Setup (dC355)
ADJ 9.9 IOT Registration Series (dC129)
ADJ 9.10 IIT Lead Edge Registration
ADJ 9.11 IIT Side Edge Registration
ADJ 9.12 IIT Vertical/Horizontal Magnification
ADJ 9.13 UI Display Calibration
ADJ 9.14 Inboard/Outboard Density
ADJ 9.15 Light Image Setup
Finisher
ADJ 12.1 Finisher Alignment
5. PARTS LIST
Overview
Introduction
Subsystem Information
Symbology
Parts Lists
Drives
PL 1.1 Drive Unit
PL 1.2 Main Drive Motor Assembly
PL 1.3 IBT Steering Motor and MOB Sensor
Paper Transportation
PL 2.1 Tray 1: 1 of 2
PL 2.2 Tray 1: 2 of 2
PL 2.3 Tray 1 Feeder and Left Lower Cover Assembly
PL 2.4 Tray 1 Feeder: 1 of 2
PL 2.5 Tray 1 Feeder: 2 of 2
PL 2.6 Registration Transport
PL 2.7 Left Cover Unit
PL 2.8 Left Cover Assembly: 1 of 2
PL 2.9 Left Cover Assembly: 2 of 2
PL 2.11 Exit Transport Assembly
PL 2.12 Tray 5: 1 of 2
PL 2.13 Tray 5: 2 of 2
PL 2.14 Tray 5 Feed Assembly
PL 2.15 Tray 5 Assembly
ROS
PL 3.1 ROS Assembly
Xerographics
PL 4.1 Xerographic Module: 1 of 2
PL 4.2 Xerographic Module: 2 of 2
Transfer
PL 5.1 Lift Unit
PL 5.2 IBT Unit
PL 5.3 IBT Belt Assembly
PL 5.4 IBT Frame Assembly: 1 of 2
PL 5.5 IBT Frame Assembly: 2 of 2
PL 5.6 IBT Elevator
Development
PL 6.1 Developer Unit: 1 of 2
PL 6.2 Developer Unit: 2 of 2
Fuser
PL 7.1 Fuser Assembly: 1 of 2
PL 7.2 Fuser Assembly: 2 of 2
Air System
PL 8.1 Air System
Electrical Components
PL 9.1 Electrical Components: 1 of 3
PL 9.2 Electrical Components: 2 of 3
PL 9.3 Electrical Components: 3 of 3
PL 9.4 Fax Module
Covers
PL 10.1 Front Cover
PL 10.2 Top Covers and Inner Covers
PL 10.3 Rear Cover
Inverter
PL 11.1 Inverter Transport: 1 of 2
PL 11.2 Inverter Transport: 2 of 2
Duplex Transport
PL 12.1 Duplex Transport Assembly: 1 of 2
PL 12.2 Duplex Transport Assembly: 2 of 2
ESS
PL 13.1 ESS
Tray Module - 3T
PL 15.1 Tray 2/3/4 Feeder
PL 15.2 Tray Assembly
PL 15.3 Tray 2 Feeder: 1 of 2
PL 15.4 Tray 2 Feeder: 2 of 2
PL 15.5 Tray 3 Feeder: 1 of 2
PL 15.6 Tray 3 Feeder: 2 of 2
PL 15.7 Tray 4 Feeder: 1 of 2
PL 15.8 Tray 4 Feeder: 2 of 2
PL 15.9 Electrical Components and Casters
PL 15.10 Left Cover Assembly
PL 15.11 Covers
Tray Module - TT
PL 16.1 Tray 2/3/4 Assembly
PL 16.2 Tray 2
PL 16.3 Tray 3
PL 16.4 Tray 4
PL 16.5 Paper Feeder: 1 of 2
PL 16.6 Paper Feeder: 2 of 2
PL 16.7 Tray 2 Feeder: 1 of 2
PL 16.8 Tray 2 Feeder: 2 of 2
PL 16.9 Tray 3 Feeder: 1 of 2
PL 16.10 Tray 3 Feeder: 2 of 2
Parts List Initial issue
PL 16.11 Tray 4 Feeder: 1 of 2
PL 16.12 Tray 4 Feeder: 2 of 2
PL 16.13 Left Cover Assembly
PL 16.14 Tray 3/4 Lift Gear Assembly
PL 16.15 Electrical Components and Casters
PL 16.16 Covers
Finisher
PL 17.1 Finisher
PL 17.2 Gate Assembly
PL 17.3 H-Transport Assembly: 1 of 2
PL 17.4 H-Transport Assembly: 2 of 2
PL 17.5 Covers
PL 17.6 Top Cover and Eject Roll
PL 17.7 Paper Transportation: 1 of 2
PL 17.8 Paper Transportation: 2 of 2
PL 17.9 Stapler Unit
PL 17.10 Compiler Tray Assembly
PL 17.11 Elevator
PL 17.12 Exit Assembly
PL 17.13 Electrical Components
PL 17.14 Rack Assembly
IIT
PL 18.2 Control Panel
PL 18.3 Platen Glass, IIT/IPS PWB
PL 18.4 CCD PWB, Sensor
PL 18.5 Carriage Cable/ Motor
PL 18.6 Full/Half Rate Carriage
Rack
PL 19.1 Rack (DC2240/1632/WC24)
PL 19.2 Rack (DC3535)
DADF
PL 20.1 Front/Rear Cover, Entrance Tray
PL 20.2 Top Cover, Registration Gate Solenoid
PL 20.3 Counterbalance, DADF Control PWB
PL 20.4 Document Feed Chute (Upper), Feed Motor
PL 20.5 Document Feed Chute (Lower)
PL 20.6 DADF Belt Motor, Duplex Roll
PL 20.7 Duplex Chute
PL 20.8 Registration Roll
PL 20.9 Exit Motor/Chute
PL 20.10 Document Transport, Platen Belt
PL 20.11 Platen Glass, Registration Gate, Exit Tray
Common Hardware
Common Hardware
Part Number Index
6. GENERAL PROCEDURES & INFORMATION
Diagnostics (dC100-dC129)
Entering Diagnostic Mode using the PWS
UI Diagnostic Mode
DC Quick (CODE Number LIST)
dC100 Service Entry
dC118 Jam Counter
dC120 Fault Counter
dC122 Shutdown History
dC129 System Registration Setup
Diagnostics (dC131)
dC131 NVM Read/Write
700-xxx ESS Configuration NVM List
701--xxx Image Quality Setting NVM List
710-xxx DADF NVM List
715-xxx IIT NVM List
719--xxx IIT/DADF Software NVM List
720-xxx ESS Meter/Counter NVM List
740--xxx IOT Manager NVM List
741--xxx Drive NVM List
742--xxx Paper Handling NVM List
744--xxx Fuser NVM List
746--xxx Xero Transfer NVM List
747--xxx Transfer NVM List (DC 3535 Only)
751--xxx Procon NVM List
752-xxx Procon NVM List
753-xxx ProCon 2 NVM List
755-xxx CRUM NVM List
760-xxx Regicon NVM List
762-xxx Developer NVM List
764-xxx Output (Finisher) NVM List
770-xxx ESS IO Port/Protocol Setting NVM List
780-xxx ESS Print Frame Setting NVM List
785-xxx ESS Fax Setting NVM List
790-xxx ESS Panel Display Setting NVM List
800-xxx ESS Print Service Setting
810-xxx ESS Copy Service Setting
820-xxx ESS Fax Service Function Setting NVM List
823-xxx ESS Fax Service Device Setting NVM List
825-xxx ESS Fax Service Protocol Setting NVM List
830-xxx ESS I-Fax Service Control NVM List
840-xxx ESS Scan Setting NVM List
850-xxx ESS Foreign Interface NVM List
870-xxx ESS Diagnosis Setting NVM List
Diagnostics (dC132-dC956)
dC132 Serial Number/Billing Meter Synchronization
dC135 HFSI Counters
dC140 Analog Monitor
dC188 Exiting from Service Mode
dC301 NVM Initialization
dC305 UI Component Check
dC330 Component Control
dC351 NVM Background Processing
dC355 Hard Disk Diagnostic Program
dC371 Configuration Page
dC527 DADF Document Calibration
dC612 Color Test Pattern Print
dC685 Color Registration
dC921 TC/ATC Sensor Setup
dC922 TRC Control
dC924 TRC Adjust
dC929 Max Setup
dC934 ADC/AGC Setup
dC945 IIT Calibration
dC956 Belt Edge Learn Mode
General Procedures
GP 1 Network Printing Simulation
GP 2 Machine Startup Troubleshooting
GP 3 Special Boot Modes
GP 4 Intermittent Problem RAP
GP 5 Fax Diagnostics
GP 6 Resetting the Administrator Password
GP 10 Replacing Billing PWBs
GP 12 Printing Reports
General Information
Space Requirements
Product Specs
Common Tools
Product Tools and Test Patterns
Cleaning Materials
Machine Consumables
Glossary of Terms
Change Tag Information
Change Tag Introduction
DC 2240/1632 IOT/Processor (P) Tags
DC 3535 IOT/Processor (P) Tags
WC M24 IOT/Processor (P) Tags
DC 2240/1632 IIT/Document Handler (D) Tags
DC 3535 IIT/Document Handler (D) Tags
WC M24 IIT/Document Handler (D) Tags
7. WIRING DATA
Plug/Jack Locations
Plug/Jack Locations
Wirenets
AC Wirenets
+3.3 VDC / +3.3VDC RTN Wirenets
+5 VDC Wirenets
+5 VDC RTN Wirenets
+24 VDC Wirenets
+24 VDC RTN Wirenets
IIT Wirenets
DADF Wirenets
Finisher Wirenets
BSDs
Chain 01 Main Power
Chain 02 Mode Selection
Chain 03 Printer Communication
Chain 04 Print Power
Chain 05 Document Handler
Chain 06 Imaging
Chain 07 Paper Supply
Chain 08 Paper Registration
Chain 09 Xerographics
Chain 10 Fusing and Output
Chain 12 Finisher
Chain 16 ESS
Chain 17 Fax
