This service manual provides comprehensive repair procedures for the Xerox Phaser 6115 MFP. It includes detailed diagrams, pictures, and step-by-step instructions to diagnose and fix any issues with your copier. This manual is available in the PDF format, allowing you to easily print, zoom, or read specific sections. Noteworthy features include simulation codes, trouble codes, maintenance procedures, reset procedures, and diagnostic procedures for the Xerox Phaser 6115 MFP. The table of contents provides an overview of the topics covered in this manual. The manual consists of the following sections:
GENERAL INFORMATION
Printer Introduction and Overview
Phaser 6115MFP Front View (with Optional Sheet Feeder)
Phaser 6115 MFP Rear View
System Configurations
System Specifications
Electrical Specifications
Operating Environment
Product Specifications
Physical Dimensions and Clearances
ADF Specifications
Options Specifications
Control Panel Description
Control Panel Buttons
Control Panel Display
Main Engine Components
Boards and Power Supplies Locator
Motors and Fans Locator
Sensors and Switches Locator
Solenoids and Power Switch Locator
System Options
Consumables and Maintenance Parts
THEORY OF OPERATION
Operational Overview of the Phaser 6115MFP
System Control
Paper Path of the Printer
Major Assemblies and Functions
Fusing Unit
Scanner
Laser Assembly
Imaging Unit
Toner Cartridge
Toner Cartridge Rack
Transfer Belt
Transfer Roller
Process Control
Temperature/Humidity Sensor
System Thermal Regulation
Waste Toner Collection
Tray 1 Feeder
Exit Tray
Automatic Document Feeder (ADF)
Duplex Unit
500-Sheet Feeder Unit
Sensors
Photo Sensors
Microswitches
Thermistors
Sensor Layout
ERROR CODES AND MESSAGES
Overview of Error Messages
Index of Error and Warning Messages
Other Error/Warning Messages
Messages, Codes, and Procedures
Error Message Summary
Using the Troubleshooting Procedures
Measurement Techniques
Jam Error Procedures
04H Engine Malfunction
05H Flash ROM Malfunction
08H Main Motor Malfunction
0BH Ventilation Fan Motor Malfunction
0CH Power Supply Cooling Fan Malfunction
10H Polygon Motor Malfunction
12H Laser Malfunction
14H Second Image Transfer Pressure/Retraction Failure
15H Cleaning Blade Pressure/Retraction Failure
16H Transfer Belt Rotation Failure
17H Rack Rotation Failure
18H Heating Roller Warmup Failure
19H Abnormally Low Heating Roller Temperature
1AH Abnormally High Heating Roller Temperature
1BH Faulty Thermistor
21H Faulty Transparency Sensor
23H Faulty Waste Toner Near Full Detection Board
31H Scanner Cooling Fan Motor Malfunction
101H Scanner Motor Malfunction
102H Faulty Scanner Exposure Lamp
Machine is Not Energized
Control Panel Indicators Do Not Light
Fusing Heaters Do Not Operate
GENERAL TROUBLESHOOTING
Servicing Instructions
Main Print Engine Troubleshooting
Media-Based Problems
Multiple-Sheet Pick
Mis-Pick
Misfeed at Paper Feed Section
Misfeed at 2nd Transfer Section
Misfeed at Fusing Section
Misfeed at Exit Section
Undefined Misfeed
Auto Document Feeder Troubleshooting
Misfeed at the Document Feeding Section
Misfeed at the Document Transport Section
Misfeed at the Document Exit Section
Lower Feeder Unit Troubleshooting
Misfeed at Tray 2 Paper Feed Section
Duplexer Troubleshooting
Misfeed at Duplex Option Reverse Drive/Storage Section
Misfeed at Duplex Option Paper Feed Section
PRINT QUALITY-TROUBLESHOOTING
Print-Quality Problems Overview
Defects Associated with Specific Printer Components
