Xerox Phaser 7100, Service Manual & Parts List

Service Manual & Parts List Xerox Phaser 7100;
This service manual, is the full Xerox Phaser 7100 Service Repair Manual.
This manual, Xerox Phaser 7100, is in the format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox Phaser 7100 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox Phaser 7100 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

1. GENERAL AND OPERATION OVERVIEW
About this Service Manual
Manual Organization
Safety
Power Safety Precautions
Electrostatic Discharge (ESD) Precautions
Service Safety Summary
Operational Safety
Health and Safety Incident Reporting
Maintenance Safety
Printer Symbols
Regulatory
United States (FCC Regulations)
Canada
European Union
European Union Lot 4 Imaging Equipment Agreement Environmental Information
Germany
Turkey RoHS Regulation
Introduction
Printer Configurations
Parts of the Printer
Front View
Rear View
Internal Components Under Covers A and C
Internal Components Under Cover B and the Waste Cartridge Cover
Printer Options
Control Panel Layout
Consumables
Long Life Maintenance Items
Consumables and Long Life Maintenance Display Messages
Consumables Life Display Message
Long Life Maintenance Display Message
Specifications
Printer Specifications
Memory Specifications
Electrical Specifications
Environmental Specifications
Print Speed
Paper and Tray Specifications
Physical Dimensions and Clearances
Phaser 7100 Print Process
Paper Path
Waste Toner Collection
Print Data Flow
Paper Transport
Major Assemblies and Functions
Switches
ROS Assembly (Laser Unit) (Exposure)
Imaging Unit (Electric Charge/ Cleaning)
Developer Housing Assembly (Development)
Intermediate Transfer Belt (Transfer/ Cleaning)
Fuser Assembly (Fusing/ Paper Output)
Tray 1 Paper Feeder
Bypass Tray
Registration
Drive
Fans and Temp/ Humidity Sensor
Electrical
Duplex Feed (Option)
550-Sheet Feeder (Option)
Operation Mode
Running Mode
Ready Mode
Low Power Mode
Sleep Mode
Engine Status
Job Control and Functions
Paper Size Detection
Cancel Job
Force Print
Job Timeout
Print Page Mode (Print Guaranteed Mode)
Job Spool
Receive Filter (IP Packet Filtering Function)
Secure Print
Sample Set (Proof Print)
Delayed Print
E-mail Print
Print Volume (PV) Management Function
User Job Registration Function
E-Mail Notification
Default Print Mode (Initial Print Speed)
Print in B/W when Out of Color Toner Function
Change Warning Volume
Half Speed Operation Support
Process Control
Color Registration Control
Information Pages, Troubleshooting Pages, and Print Test Patterns, Reports

2. ERROR TROUBLESHOOTING
Introduction
Servicing Instructions
Control Panel Shortcut
Phaser 7100 Printer Menu (Customer Support Engineer)
Diagnostic Test
System Booting
Special Booting
Long Boot Diagnostic
Jam Zone
Service Diagnostics
Entering Service Diagnostics
Service Diagnostics Menu Map
Service Diagnostics Routines
Preventive Diag
Fault Diag
Adjustment
Sub System Check
Messages, Chain Link Codes, and Procedures
Error Messages Abbreviations
Error Messages and Chain-Link Codes
Fuser Unit Exit Sensor Jam
Exit Off Jam
Fuser Motor Fail
Fuser Unit Fail
Fuser Unit Error - Life End
JBA Accounting Data Full
Cont-MCU Cable Connection Fail
Cont Program ROM Fail-2
Cont SEEP-ROM Diagnostic Fail-1
Cont SEEP-ROM Diagnostic Fail-2
Cont USB2.0 Device Fail
Cont HDD File System Fail
802.1x Authentication Failure
802.1x EAP Type Not Supported
802.1x Authentication Failure by Timing Out
802.1x Certificate Failure
802.1x Inside Failure
Certificate DB File Error
802.1x Client Certificate Failure
SMB Host Name Duplicated
DNS Failure
SNTP Server Timeout/ Time Asynchronous
Under Non-transmitted Image log Stagnation
er Fail
SMTP/ POP Server Fail for Redirector
POP Authentication Fail for Redirector
XPS Error
XPS Short of Memory
XPS Print Ticket Description Error
PS Booklet Illegal Image Mode Change
PS Booklet Conflict WM
Device DV - Reached Limit
LDAP SSL Error 112
LDAP SSL Error 113
LDAP SSL Error 114
LDAP SSL Error 115
LDAP SSL Error 116
Remote Server Timeout
Remote File Access Error
Host Name Solution Error in Remote
Remote Server Connection Error
Remote File Write Error
Authentication Agent Error 543
Authentication Agent Error 545
Authentication Agent Error 556
Authentication Agent Error 557
Remote Parameter Error
Authentication Agent Error 560
Detected User Duplication, in a Cert Agent
Backup Restore Error
Backup Restore Condition Error
Backup Capacity Full
Backup Restore Failed
Job Ticket Out of Memory
Job Ticket Wrong Parameter
Job Ticket Media Error
Job Ticket Parse Error
E-mail Message Size Over
Password is Under Minimum Figures
Out of ART EX Memory
Out of Page Buffer
Folder is Full
Secure Print Fail
Max. User Number Exceeded
Sample Print Fail
HD Full by Annotation/ Watermark Image
ART EX Command Error
Delayed Print Fail
TIFF Data Overflow
Out of PCL6 Memory
Out of PCL6 Memory
PCL Command Error
Other Error
PDL Auto Switch Fail
0-page Document is Unstorable in a Folder
Unsupported TIFF Data
TIFF Data Size Too Big
Unsupported ART Command
Invalid TIFF Data
Form Not Registered
Simple Transmission Report Invocation Error
Updating Job Template
Remote Directory Lock Error
Remote Lock Directory Remove Error
PS Booklet Illegal Output Size
PS Booklet Document Output Mismatch
PS Booklet Output Tray Mismatch
016-741
016-742
016-743
016-744
016-745
Unsupported File
No Memory for Drawing Annotation
HDD Full
JCL Syntax Error
Print Job Ticket Description Error
Error
Short of Memory
Password Mismatched
Print Prohibited
Auditron - Prohibit Service
Auditron - Invalid User
Auditron - Disabled Function
Auditron - Reached Limit
PS Decompose Failure
FIFO Empty
Print LANG Not Installed
SMTP Server Connect Error
SMTP Server HDD Full
SMTP Server File System Error
Invalid E-mail Address
Invalid Sender Address
SMTP Server Unsupported DSN
Scan Data Repository ERR (DNS Library)
Invalid IP Address
Server Connect ERR
Server Login ERR
HDD Full - Job Memory
Specified Job Not Found
MF I/O HDD Full
No TrustMarking Option
PLW Print Instruction Fail
HDD Access Error
HDD Access Error 2
IPSEC Error (Configuration Mismatch)
CA Message Receiver Boot Error (S_cert lost)
CA Server Connection Error
CA Message Receiver Timeout
CA Session ID Mismatch
CA Field ID Mismatch
CA Credential Error
CA Server Fatal Error
Detected User Duplication, in LDAP
LDAP Protocol Other Error
Invalid URL Detected
Couldn't Resolve Proxy Name
Couldn't Resolve Host Name
Couldn't Connect to Host/ Proxy
021-505/ 021-506/ 021-509/ 021-515/ 021-516
Proxy Unauthorized Access
A Connection to Host/ Proxy has Timed Out
SOAP Fault: MC Already Unregistered
SOAP Fault: MC Already Registered (WEP)
021-512/ 021-513/ 021-514
021-517/ 021-518/ 021-519
021-520/ 021-521/ 021-522
An Internal Error has Occurred
A Registration/ Unregistration Conflict was Detected
021-526/ 021-527
Device Already has the Latest Firmware
021-530/ 021-531
021-532/ 021-533/ 021-534/ 021-535
EP Accessory Error 732
EP Accessory Error 733
EP - Service Paused By Disable
EP - Print Service Paused By Color Mode
EP - Service Paused By Color Mode
021-948/ 021-949
IOT-ESS Communication Fail/ Communication Fail 6
024-347 024-351/ 024-354/ 024-356/ 024-359/ 024-360
Invalid IOT Paper Size Group Info
024-362/ 024-363
DMA Transfer Fail
024-367/ 024-368
Marker Code Detection Fail
024-371/ 024-372/ 024-373/ 024-375/ 024-376
Shortage of Memory Capacity, or No Hard Disk
Paper Jam
Print Request Failure - Paper
Print Instruction Fail
Bates Numbering Digit Over
Tray 1/ 2/ 3 Of Place
Tray 1 Error: Size Unknown
Tray 2, 3, 4 Error: Size Unknown
(Y/ M/ C) Toner Cartridge Error: Life End
(Y/ M/ C) Imaging Unit Cartridge Error: Life End
Paper Kind Mismatch
Tray (1/ 2/ 3/ 4) Out of Place
Tray 1 Error: Paper Empty
Tray 2/ 3/ 4 Error: Paper Empty
Bypass Tray Error: Paper Empty
Bypass Tray Size Mismatch
ATS/ APS No Paper (IOTsc Detect)
ATS/ APS No Destination Error
Bypass Tray Stop Check
025-596/ 025-597
DocuWorks Error
DocuWorks Short of Memory
DocuWorks Print Prohibited
DocuWorks Unlock Failed
S/ MIME Unsupported Cipher Decrypt Fail
Remote File Size Error
Remote File Checksum Error
Can't Detect Paper Size of Specified Tray
Net Off Line
Duplicate IP Address/ DNS Renewal Failure of Dynamic
Illegal/ Duplicate IP Address
Duplicate IP Address
Duplicate IP Address
SMTP/ POP Server Fail for Mail I/O
POP Authentication Fail for Mail I/O
SMB Protocol Error 4-009
SMB Protocol Error 4-024
SMB Protocol Error 4-025, 4-038
SMB Protocol Error 4-026
027-572/ 027-573/ 027-574/ 027-576
SMB Protocol Error 4-044
Network Cable Disconnected
Ext Server / Server Host Not Found
Ext Srv. Timeout Fail
Ext Srv. Authentication Fail
027-724/ 027-725/ 027-726
Ext Srv. Req Invalid Params
Job Template Analysis Error
Mandatory User Not Entered
Job Flow Service Request Disabled
Job Flow Service File Signature Setting Mismatch
Web Print Timeout
Illegal Web Print Job Ticket
Auditron - Cannot Verify User
F/W Error
I/D Error
IOT NV-RAM Error
300K Kit Error
(K) Drum Motor Failure
HVPS2 Fan Failure
Developer Fan (Process Fan 1) Failure
(Y/ M/ C) Drum Motor Failure
LVPS Fan Failure
I/F Failure Start Image Marking Timeout Error
ROS Failure
Tray 1 Miss Feed Jam/ Option Regi On Jam
Tray 2 Miss Feed Jam
Path 2 Sensor On Jam
Tray 2 Motor Fail
Tray 2 Mode Fail
Tray 3 Miss Feed Jam
Path 3 Sensor On Jam
Tray 3 Motor Fail
Tray 3 Mode Fail
Tray 4 Miss Feed Jam
Tray 4 Motor Fail
Tray 4 Mode Fail
Bypass Tray Miss Feed Jam
Regi Off Jam/ Exit On Jam/ Duplex Exit In Jam
Option Registration On Jam
Duplex Regi On Jam/ Duplex Sensor On Jam
Cover Open: Front Cover or Top Cover Open
Option I/F Failure: Feeder Detected
Paper Handling (P/H) Motor Failure
Option Feeder Mode Fail
Duplex Wait Sensor On Jam/ IOT Static Jam
Paper Size Mismatch
HVPS Error
(K) Imaging Unit Error: Life End
(K) Imaging Unit ID Error
(Y) Imaging Unit ID Error
(M) Imaging Unit ID Error
(C) Imaging Unit ID Error
(Y/ M/ C) Imaging Unit Error: Life End
Belt CLN Waste Error: Life End
(K) Imaging Unit Error: Error
(K) Imaging Unit CRUM Data Mismatch Fail
(Y) Imaging Unit Error: Error
(M) Imaging Unit Error: Error
(C) Imaging Unit Error: Error
(K) Imaging Unit Error: Detached
(Y/ M/ C) Imaging Unit Error: Detached
Environment (Temp/ Humidity) Sensor Error
Temperature Sensor Error
(Y/ M/ C/ K) Image Adjustment Patch Error
Cover Open: Toner Cover Open
Cover Open: Waste Cover Open
(Y/ M/ C/ K) Deve Motor Fail
(K/ Y/ M/ C) Developer Error: Life End
(Y/ M/ C/ K) Toner ID Error
(K) Toner Cartridge Error: Life End
(Y/ M/ C/ K) Toner Cartridge Error: Detached
(Y/ M/ C/ K) Toner Cartridge Error: Error
CTD Sensor Error
IBT Unit Error: Life End
Switching Sensor Failure
2nd BTR Error: Life End
102-356 EWS Soft Fail
116-220
116-312/ 116-313
116-314 Ethernet Address Fail
116-315 ESS RAM DIMM #1 W/R Check Fail
116-317 Standard ROM DIMM Check Fail
116-321/116-322
116-323 ESS NVRAM W/R Check Fail
116-324 Exception Fail
116-325 ESS Fan Fail
116-328/ 116-329
116-330 HDD File System Fail
116-331 Invalid Log Info
116-332 ESS Standard ROM Error
116-334 ESS NVRAM Data Compare Fail
116-336/ 116-337
116-338 JBA Fatal Error
116-340 Memory Not Enough
116-341 ROM VER Incorrect
116-342 SESAMi Manager Fail
116-343 Main PWBA IC Fail
116-348/ 116-349/ 116-351
116-353 HDD Physical Fail
116-354 HDD Product Fail
116-355 Agent Soft Fail
116-356 HDD Format Fail
116-357 PostScript Error/ 116-359 PLW Soft Fail
116-360 SMB Soft Fail
116-361/ 116-362
116-364 Timer Fail
116-365/ 116-366/ 116-368 Dump Print Fail
116-367 Parallel IF Soft Fail/ 116-370 XJCL Fail
116-371/ 116-372/ 116-380/ 116-384/ 116-385
116-373/ 116-374/ 116-378/ 116-379
116-376 Port 9100 Software Fail
116-377 Video DMA Fail
116-380 ESS Font ROM DIMM #1 Check Fail
116-387 MRC HW Fatal Error
116-388 No HD that Should Be
116-389 No Add-On RAM that Should Be
116-390 Standard ROM and NVM Version Mismatch
116-391 Illegal Code (Country/ Territory/ Size Group)
116-393/ 116-394
116-395 USB Soft Fail
116-396 FIPS140 Self Test Fail
116-397 AAAmgr Illegal Setting Area Coverage Threshold
116-399 Under Initialization for 10 Minutes
116-701 Out of Memory-Duplex Fail
116-702 Print with Substitute Font
116-703 PostScript LANG Interprete ERR
116-710 HP-GL/2 Memory Overflow
116-711 PLW Size/ Orientation Mismatch
116-712 Out of Area-Form REGI ERR
116-713 Job Divided by HDD Full
116-714 HP-GL/2 Command ERR
116-715 Max Form to PLW Registered
116-718 Selected PLW Form Not Registered
116-720 PCL Memory Low, Page Simplified
116-725 HDD Full for Image Log
116-737 Out of Area-Data REGI ERR
116-738 Size/ Orientation Mismatch
116-739 Out of Disk Area-Form/ Logo REGI ERR
116-740 Arithmetic Error
116-741 Max Form to Not PLW Registered
116-742 Max Logo Registered
116-743 Out of Buffer Area-Form/ Logo REGI ERR
116-745 ART Command ERR
116-746 Selected Form Not Registered
116-747/ 116-748
116-749 PostScript Font Error
116-752 Print Job Ticket Description Warning
118-310 IPSEC Internal Fail
121-314 Customize User Prompts Fail
121-318 Auth/ Account Settings is not Supported
124-310/ 124-311
124-312 DC132 12/ 124-313 DC132 10
124-314 DC132 01
124-315 DC132 02/ 124-317 DC132 04
124-316 DC132 03/ 124-318 DC132 07
124-319 DC132 08
124-320 SEEPROM Fail
124-321 Backup SRAM Fail
124-324 All Billings Mismatch
124-325 Billing Restoration Fail
124-326 IOT Speed Not Registered
124-327 IOT Speed Change SW Fail
124-333 ASIC Fail (Panther)/ 124-337 ESS Standard RAM Error
124-338 Same Font ROMs Found
124-339 ROM DIMM of Another Product Found
124-340 CRUM Market Fail ALL
124-341 CRUM Market/ 124-351 CRUM OEM/ 124-361 CRUM Validation Fail MCU
124-342 CRUM Market/ 124-352 CRUM OEM/ CRUM Validation Fail SYS 1
124-343 CRUM Market/ 124-353 CRUM OEM/ 124-363 CRUM Validation Fail SYS 2
124-344 All Billings Meter/ 124-346 All Billings Count Types Mismatch
124-345 Billing Meter Type Restoration Fail
124-347 Billing Count Type Restoration Fail
124-348 All Model Break Points Mismatch
124-349 Model Break Point Restoration Fail
124-350 CRUM OEM Fail All
124-360 CRUM Validation/ 124-390 CRUM OEM Fail All
124-372/ 124-374
124-373 IOT Manager SW Fail
124-380 CRUM Market Fail All (2)
124-381 CRUM Market/ 124-391 CRUM OEM Fail MCU
124-382 CRUM Market/ 124-392 CRUM OEM Fail SYS 1 (2)
124-383 CRUM Market/ 124-393 CRUM OEM Fail SYS 2 (2)
125-311/ 127-310/127-314
127-353/ 127-354/ 127-396/ 127-398/ 127-399
202-399 Timer Internal Fail
Other Errors
Common System Fail
Common Job Fail
IOT System Fail
HDD System Fail
HDD Job Fail
016-782/ 016-784 Fail
No Output is Available, No Data is Printed
Printing can be performed but Abnormally
Control Panel and LED Troubleshooting
Control Panel is functional, but the printer does not come to a "Ready" state
Control Panel LED is On, Control Panel Display is Blank
Printer Hangs with the Xerox Logo Displayed, or Reboots
Image Processor (I/P) PWB LEDs
Media Jam and Paper Path Troubleshooting
Media-Based Problems
Multiple-Sheet Pick
Mis-Pick
Skewed Image
Damaged Prints
Wrinkled Envelopes
Fuser Jams
Exit Jams
Clutch Troubleshooting
Registration Clutch
Turn Roller Clutch
Turn Roller Clutch (Tray 2/ 3/ 4)
Feed Roller Clutch
Feed Roller Clutch (Tray 2/ 3/ 4)
Duplex Clutch
Motor Troubleshooting
Belt Retract Motor
Fuser Motor
Paper Handling Motor
Duplex Motor
Option Feeder Motor
Sensor Troubleshooting
Registration Sensor
Fuser Exit Sensor
Belt Retract Sensor
Paper Jam Sensor
Duplex Jam Sensor
Switching Sensor
Solenoid Troubleshooting
Bypass Tray Feed Solenoid
Switch Troubleshooting
Front Cover Switch (Interlock Cap Switch)
Front Cover Interlock Switch
Sheet Feeder Troubleshooting
Option Feeder Mode Error
Feeder Composition
Electrical Troubleshooting
Electrical Components Service Hints
Voltage
+24VDC Power Troubleshooting
+5VDC Power Troubleshooting
+3.3VDC Power Troubleshooting
Network Troubleshooting
Windows Ethernet Port Verification
Ethernet Port Verification for LOCAL LINK Default IP Addresses
Mac OS X Ethernet Port Verification
USB Port Testing
Initial Actions
USB Port Verification
Operating System and Application Problems
Verify Settings
Windows XP, Windows 7/ Vista, Windows Server Troubleshooting
Macintosh Troubleshooting (Mac OS 10.5 and Higher)
UNIX/ Linux
Contents
Xerox Internal Use Only Phaser 7100 Service Manual xv

3. IMAGE QUALITY
Print-Quality Problems Overview
Defects Associated with Specific Printer Components
Repeating Defect Measurement
Checklist Before Troubleshooting Print-Quality
Check Printer Condition
Cleaning
Operating Environment
Media Condition
System Checklist
Print-Quality Troubleshooting
Print-Quality Defect Definitions
IQ-1 Light Print (Weak Gradation)
IQ-2 Blank Print
IQ-3 Black Print
IQ-4 Vertical Bands, Voids, or Streaks (In Paper Feed Direction)
IQ-5 Horizontal Bands, Voids, or Streaks
IQ-6 Vertical Color Streaks
IQ-7 Horizontal Color Streaks
IQ-8 Partial Image
IQ-9 Toner Contamination
IQ-10 Ghost Image
IQ-11 Background Contamination
IQ-12 Skew
IQ-13 Damaged Paper
IQ-14 Poor Fusing
IQ-15 Color Registration
IQ-16 Fringe
IQ-17 Auger Mark
Print Test Patterns
Engine Test Print
dc612 Print Test Patterns
Image Quality Specifications
Environmental Condition
Quality Paper
Paper Condition
Printer Condition
Specifications
Maximum Print Area

4. SERVICE PARTS DISASSEMBLY
Contents
Overview
Standard Orientation of the Printer
Preparation
Notations in the Disassembly Text
Fastener Types
Covers
REP 1.1 Top Cover Assembly
REP 1.2 Waste Cover Assembly
REP 1.3 Left Waste Cartridge Arm
REP 1.4 Extension Cover Assembly
REP 1.5 Image Processor (I/P) PWB Cover Assembly
REP 1.6 Rear Cover
REP 1.7 Toner Cartridge Hinge Cover
REP 1.8 Rear Upper Cover
REP 1.9 Toner Cartridge Cover Assembly
REP 1.10 Left Side Cover
REP 1.11 Right Side Cover
REP 1.12 Control Panel Assembly
REP 1.13 Bypass Tray Stopper Spring/ Stopper
REP 1.14 Front Latch Assembly and Latch Spring
REP 1.15 Front Cover Assembly
250-Sheet Feeder
REP 2.1 Feeder Assembly
REP 2.2 Right Turn Gear Assembly
REP 2.3 Right Feeder Cover
REP 2.4 Right Turn Bracket Assembly
REP 2.5 Right Tray Guide Assembly
REP 2.6 Size Switch Holder Assembly
REP 2.7 Protect Cover Assembly
REP 2.8 Left Tray Guide Assembly
REP 2.9 Tray Stopper
REP 2.10 Left Feeder Cover
REP 2.11 Tray Cover
REP 2.12 Turn Roller Assembly
REP 2.13 No Paper Sensor
REP 2.14 Feed Roller Clutch
REP 2.15 Feed Roller/ Retard Roller Assembly
REP 2.16 Left Side Guide/ Right Side Guide
REP 2.17 Bottom Plate Assembly
REP 2.18 Retard Friction Clutch
REP 2.19 Retard Spring
REP 2.20 End Guide Assembly
REP 2.21 Exit Housing Assembly
REP 2.22 Lift Up Gear
Bypass Tray
REP 3.1 Bypass Tray Frame Assembly
REP 3.2 Separator Retard Holder Assembly
REP 3.3 Bypass Tray Cover Assembly/ Exit 1 Cover/ Exit 2 Cover
REP 3.4 Left/ Right Bypass Tray Cover Lock
REP 3.5 Bypass Tray Assembly
Front Frame
REP 4.1 Front Frame Assembly
REP 4.2 DRW Fuser Harness Assembly
REP 4.3 Slide Bracket Assembly/ Slide Guide
REP 4.4 Right/ Left Latch Lever, Latch Spring
REP 4.5 Front Frame Sub Assembly
REP 4.6 Bypass Tray Feed Frame Assembly
REP 4.7 Fuser Drive Assembly
REP 4.8 Chute Assembly
REP 4.9 Bypass Tray Feed Solenoid
REP 4.10 Transfer Roller (2nd BTR Unit)
REP 4.11 Pinch Roller Kit
REP 4.12 Bypass Tray Sensor Bracket Assembly/ No Paper Sensor)
REP 4.13 Bypass Tray Feed Roller Assembly
REP 4.14 Bypass Tray Feed Spring/ Feed Gear
Registration
REP 5.1 Registration Chute Assembly
REP 5.2 Registration Sensor
REP 5.3 Bypass Tray Turn Roller
REP 5.4 Turn Clutch Assembly
REP 5.5 Registration Clutch Assembly
Xerographics
REP 6.0 Imaging Unit (Y/ M/ C/ K)
REP 6.1 Right Imaging Unit Guide Assembly
REP 6.2 Imaging Unit CRUM Connector Assembly
REP 6.3 Right Latch Assembly
REP 6.4 (K) Imaging Unit Guide Assembly
REP 6.5 Left Imaging Unit Guide Assembly
ROS
REP 7.1 ROS Assembly (Laser Unit)/ Front Spring Assembly/ Right Rear Spring Assembly/ Left
Rear Spring Assembly
Development
REP 8.0 Toner Cartridge Assembly (Y/ M/ C/ K)
REP 8.1 Developer Housing Assembly (Y/ M/ C/ K)
REP 8.2 Right Hand HV Guide Assembly
REP 8.3 Waste Auger Assembly (Trickle Guide Assembly)
REP 8.4 Dispense Guide Assembly
REP 8.5 Toner CRUM Connector Assembly
REP 8.6 Dispense Motor Assembly
REP 8.7 MCU Plate
REP 8.8 Toner Cover Switch Kit
Transfer
REP 9.1 Waste Cartridge
REP 9.2 IBT Belt Cleaner Cover Assembly
REP 9.3 Waste Cartridge Guide Assembly
REP 9.4 Waste Cartridge Full Sensor
REP 9.5 IBT Cleaner Motor Assembly
REP 9.6 IBT Retract Cam Assembly
REP 9.7 Cam Cover
REP 9.8 Top Right Guard Frame/ Holder Stand Bar
REP 9.9 CTD Sensor Assembly
REP 9.10 IBT Unit
Fuser
REP 10.1 Fuser Unit
Drive
REP 11.1 PR Drive Assembly (Y/ M/ C)
REP 11.2 Input Imaging Unit Shaft Assembly
REP 11.3 Wire Wall Housing
REP 11.4 Developer Motor PWB
REP 11.5 Developer Motor (Match Box) Assembly
REP 11.6 Developer Drive Assembly
REP 11.7 Paper Handling Drive Assembly
REP 11.8 PR Drive Assembly (K)
Electrical
REP 12.1 HVPS2 PWB
REP 12.2 HVPS2 Fan
REP 12.3 Conductor Wire (Y/ M/ C/ K)
REP 12.4 MCU PWB
REP 12.5 AC PWB
REP 12.6 EEPROM PWB
REP 12.7 LVPS PWB
REP 12.8 Waste Cartridge Switch Assembly
REP 12.9 Front Interlock Switch Assembly
REP 12.10 Interlock Cap Switch (Front Cover Switch)
REP 12.11 Front Cover Interlock Switch Assembly
REP 12.12 HV Main Guide Assembly
REP 12.13 HVPS1 PWB
REP 12.14 Developer Fan
REP 12.15 Temp/ Humidity (Environmental) Sensor
REP 12.16 LVPS Fan Assembly
REP 12.17 Image Processor (I/P) PWB
REP 12.18 Memory (Standard)
REP 12.19 Memory (Optional)
REP 12.20 Image Processor PWB Fan
REP 12.21 Hard Disk Drive (Optional)
REP 12.22 AC-In Harness Assembly
Frame
REP 13.1 Top Lever
REP 13.2 Top Frame Sub Assembly
REP 13.3 Left Arm Plate Hinge/ Right Arm Plate Hinge
REP 13.4 Transfer Spring Kit/ Latch Frame Kit
Duplex (Option)
REP 14.1 Duplex Unit
REP 14.2 Duplex Motor
REP 14.3 Duplex Roller
REP 14.4 Duplex In Clutch Assembly/ Duplex Drive Gear Assembly Kit
REP 14.5 Duplex Motor Assembly
REP 14.6 Duplex PWB
REP 14.7 Duplex Jam Sensor
550-Sheet Feeder and Tray (Option)
REP 15.1 550-Sheet Feeder Assembly
REP 15.2 550 Right Feeder Cover
REP 15.3 Size Switch Holder Assembly
REP 15.4 550 Right Tray Guide
REP 15.5 Protect Cover Assembly
REP 15.6 550 Left Tray Guide
REP 15.7 Tray Feeder Stopper
REP 15.8 550 Left Feeder Cover
REP 15.9 Tray Cover
REP 15.10 Turn Chute Assembly
REP 15.11 Paper Jam Sensor
REP 15.12 Feeder Sub Assembly
REP 15.13 Feeder No Paper Sensor
REP 15.14 Feed Roller Clutch
REP 15.15 Tray 2/ 3/ 4 Feed Roller
REP 15.16 Oneway Feed Clutch/ Oneway Nudger Clutch
REP 15.17 Turn Roller Assembly
REP 15.18 Turn Roller Clutch
REP 15.19 Option Feeder 2 Relay Harness Assembly
REP 15.20 Option Drive Assembly
REP 15.21 Option Feeder 1 Relay Harness Assembly
REP 15.22 Feeder PWB
REP 15.23 Right Side Guide/ Left Side Guide
REP 15.24 Friction Clutch
REP 15.25 Retard Holder Assembly
REP 15.26 Option Tray Handle
REP 15.27 Exit Housing Assembly
REP 15.28 End Guide Assembly
REP 15.29 Exit Lock

5. PARTS LIST
Serial Number Format
110V Engine Format
220V Engine Format
Examples
Serial Number Location and Layout
Using the Parts List
General Overview
Cover
Fuser, Drive, Tray, Frame, Registration
Duplex
Frame
Xerographics, Frame, Transfer
Xerographics, ROS, Development
Electrical, Frame
550-Sheet Feeder
Parts List
Parts List 1.1 Cover
Parts List 2.1 250-Sheet Feeder (1 of 2)
Parts List 2.2 250-Sheet Feeder (2 of2)
Parts List 2.3 Tray 1 (250)
Parts List 3.1 Bypass Tray
Parts List 4.1 Front Frame (1 of 4)
Parts List 4.2 Front Frame (2 of 4)
Parts List 4.3 Front Frame (3 of 4)
Parts List 4.4 Front Frame (4 of 4)
Parts List 5.1 Registration
Parts List 6.1 Xerographics
Parts List 7.1 ROS (Laser Unit)
Parts List 8.1 Development
Parts List 9.1 Transfer
Parts List 10.1 Fuser
Parts List 11.1 Drive
Parts List 12.1 Electrical (1 of 4)
Parts List 12.2 Electrical (2 of 4)
Parts List 12.3 Electrical (3 of 4)
Parts List 12.4 Electrical (4 of 4)
Parts List 13.1 Frame
Parts List 14.1 Duplex (1 of 3)
Parts List 14.2 Duplex (2 of 3)
Parts List 14.3 Duplex (3 of 3)
Parts List 15.1 550-Sheet Feeder (1 of 2)
Parts List 15.2 550-Sheet Feeder (2 of 2)
Parts List 15.3 Tray 550
Parts List 16.1 Printer Stand
Xerox Supplies and Accessories

6. MAINTENANCE
Service Maintenance Procedure
Maintenance Safety
Recommended Tools
Repair, Inspect, and Prevent (RIP) Procedure
Cleaning
Cleaning the Laser Lenses
Cleaning the Density Sensors
Moving the Printer
Adjustments
Resetting the Transfer Roller (2nd BTR) Counter
Adjust Gradation
Color Registration
Adjusting Paper Type
Adjusting Voltage Offset
Adjusting the Fuser
Adjusting Altitude
Enabling Dew Prevention
Firmware Update
Enabling Software Upgrades/
Ethernet Port with Tool (Windows version)
USB Port with Tool (Windows version)

7. PLUG/JACK AND WIRING DIAGRAMS
Plug/Jack Diagrams and Designators
Print Engine Plug/Jack Designators
Plug/Jack Locators
Map 1 - Front Side, Feeder, Fuser, Registration
Map 2 - Front Side, Left Side, CTD Sensor, Developer PWB, CRUM
Map 3 - Top Front, HVPS2 PWB, Interlock Switch, Transfer
Map 4 - Top Rear, LVPS PWB
Map 5 - Top Rear, Frame, Interlock Switch
Map 6 - Right Side, Temp/ Humidity Sensor, Size Switch
Map 7 - Left Side, AC PWB
Map 8 - Left Side, AC PWB, MCU PWB
Map 9 - Rear Side, Feeder, MCU PWB, Size Switch
Map 10 - Rear Side, HDD, HVPS1 PWB, I/P PWB, LVPS PWB
Map 11 - Laser Unit, LVPS PWB
Map 12 - Duplex PWB
Map 13 - Duplex Unit
Map 14 - 550-Sheet Feeder
Notations Used in the Wiring Diagrams
Overview Wiring Diagrams
Overview Diagram (1 of 3)
Overview Diagram (2 of 3)
Overview Diagram (3 of 3)
Print Engine Wiring Diagrams
Wiring Diagram Organization
Power
Fuser Unit
Drive 1
Drive 2/ Bypass Tray
Laser Unit (ROS)
Controller
Paper Transport
Electrical
Transfer
HVPS
Xerographics
Development
Option Duplex Wiring Diagram
Duplex
Option 550-Sheet Feeder Wiring Diagram
550-Sheet Feeder
A Reference
Media Guidelines
Paper Characteristics
Recommended Paper
Unacceptable Paper
Phaser 7100 Printer Menu
Acronyms and Abbreviations
INDEX

Number of pages: 1146.