Xerox Workcentre 5945, Workcentre 5955, Service Manual & Parts List
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Service Manual & Parts List Xerox Workcentre 5945, Workcentre 5955;
This service manual, is the full Xerox Workcentre 5945, Workcentre 5955 Service Repair Manual.
This manual, Xerox Workcentre 5945, Workcentre 5955, is in the format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox WorkCentre 5945 Family copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox Workcentre 5945, Workcentre 5955 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
INTRODUCTION
About This Manual
How To Use This Manual
Remote Control Panel
Change History
Mod/Tag Identification
Voltages Resistances and Tolerances
Safety Information
Health and Safety Incident reporting
Translation of Warnings
1. SERVICE CALL PROCEDURES
SCP 1 Initial Actions
SCP 2 Call Actions
SCP 3 Fault Analysis
SCP 4 Subsystem Maintenance
SCP 5 Final Actions
SCP 6 Machine Features
2. STATUS INDICATOR RAPs
Chain 1 - Standby Power
301-300-00 Front Door Open Entry RAP
301-300A-00 Front Door Open RAP (W/OTAG 007, TAG 008, TAG 015)
301-300B-00 Front Door Open RAP (W/TAG 007, TAG 008, TAG 015)
301-305-00 Left Door Open Entry RAP
301-305A-00 Left Door Open RAP (W/OTAG 007, TAG 008, TAG 015)
301-305B-00 Left Door Open RAP (W/TAG 007, TAG 008, TAG 015)
301A Ground Distribution RAP
301B 0V Distribution RAP
301C AC Power RAP
301D +3.3V Distribution RAP
301E +5V and +5VSB Distribution RAP
301F +12V Distribution RAP
301G +24V Distribution RAP
301H Short Circuit and Overload RAP
301J Power On and LVPS Control Signal RAP
301K Sleep Mode RAP
301L LVPS RAP
Chain 2 - User Interface
302-302-00, 302-306-00, 302-308-00 Flash Failure RAP
302-315-00 Service Registry Bad Data RAP
302-316-00, 302-317-00 SRS Error RAP
302-320-00 Data Timeout Error RAP
302-321-00 XEIP Browser Dead RAP
302-380-00, 302-381-00 UI Communication Fault RAP
302-390-00 Configurable Services RAP
302A Touch Screen Failure RAP
302B UI Control Panel Button or Touch Screen RAP
Chain 3 - Machine Run Control
303-306-00 Software Downgrade Not Permitted RAP
303-307-00 Software Upgrade Synchronization Failure RAP
303-315-00 DC Platform Internal Interface Fault RAP
303-316-00 CCM Cannot Communicate with IOT RAP
303-324-00, 303-327-00, 303-390-00 Software Upgrade Failure RAP
303-325-00 System Detects the Machine Clock Failed to Increment During
Power On RAP
303-326-00 Software Upgrade Not Required RAP
303-329-00, 303-330-00 Software Upgrade Request RAP
303-331-00, 303-332-00 Main Controller and Network Controller on the SBC PWB
Cannot Communicate RAP
303-338-00 SBC Main Controller Reset RAP
303-346-00, 303-347-00 Single Board Controller PWB to UI Error RAP
303-355-00 CCM POST Failure Detected RAP
303-360-00, 303-800-00 IOT to Finisher RAP
303-362-00 CCS Power Fault RAP
303-397-00 System Configuration Recovery Attempt RAP
303-398-00, 303-399-00 SOK 1 Not Detected RAP
303-401-00, 303-403-00 Fax Not Detected RAP
303-405-00, 303-406-00 SIM Card Fault RAP
303-417-00 Incompatible Fax Software RAP
303-777-00 Power Loss Detected RAP
303-788-00 Failed to Exit Power Save Mode RAP
303-790-00 Time Zone Cannot Be Set RAP
303A SBC PWB Battery RAP
303B Mark Service Unavailable RAP
303C Switch Off Failure RAP
303D SBC PWB Diagnostics RAP
303E Foreign Device PWB Fault RAP
Chain 5 - SPDH
305-253-00 SPDH Communications Error RAP
305-300-00 SPDH Open RAP
305-305-00 SPDH Top Cover Open RAP
305-335-00, 305-336-00 SPDH Takeaway Sensor Paper Jam RAP
305-340-00, 305-341-00 SPDH Reg Sensor Failure RAP
305-342-00, 305-343-00 SPDH Side 2 Reg Sensor Failure RAP
305-940-00, 305-966-00 SPDH No Original RAP
305-941-00 Insufficient Originals RAP
305-958-00 SPDH Lift Home Position Sensor Failure RAP
305-959-00 SPDH Calibration Home Position Sensor Failure RAP
305-960-00 SPDH LED Fan Lock Alarm RAP
305-961-00 SPDH Motor Fan Lock Alarm RAP
305-962-00 SPDH Feed Sensor Adjustment Error RAP
305-963-00 SPDH Takeaway Sensor Adjustment Error RAP
305-964-00 SPDH Reg Sensor Adjustment Error RAP
305-965-00 SPDH Side 2 Reg Sensor Adjustment Error RAP
305A Document Size Sensors Failure RAP
305B Last Sheet Out Sensor Failure RAP
305C Document Present Failure RAP
305D Damaged Documents RAP
Chain 10 - Fusing and Copy/Print Transportation
310-153-00, 310-163-00 Lead Edge Late to Post Fuser Sensor RAP
310-154-00, 310-164-00 Trail Edge Late from Post Fuser Sensor RAP
310-170-00 Lead Edge Late to Horizontal Transport Entry Sensor RAP
310-171-00 Trail Edge Late from Horizontal Transport Entry Sensor RAP
310-172-00 Unexpected Sheet in Horizontal Transport RAP
310-201-00 Unexpected Sheet at Post Fuser Sensor RAP
310-320-00 Fuser Control Failure RAP
310-330-00, 310-340-00 Fuser Warm Up Failure RAP
310-338-00 Horizontal Transport Interlock Open in Run RAP
310-399-00 Fuser CRUM Authorization Failure RAP
310-400-00 Fuser CRUM Communication Fault RAP
310-702-00 Offset Motor Fault RAP
310A Centre Output Tray Poor Stacking RAP
Status Indicator RAPs
Chain 12-110 - 2K LCSS
312-024-00-110, 312-025-00-110 Paddle Roll Failure RAP
312-043-00-110, 312-046-00-110 Hole Punch Operation Failure RAP
312-125-00-110, 312-126-00-110, 312-199-00-110 Paper Entry Jam RAP
312-127-00-110 Sheet Late to Hole Punch RAP
312-151-00-110, 312-152-00-110 Sheet Late to Bin 1 RAP
312-171-00-110, 312-172-00-110 Paper Exiting to Bin 0 RAP
312-198-00-110 Finisher Stray Sheet Detected RAP
312-310-00-110, 312-312-00-110, 312-313-00-110 Interlocks RAP
312-340-00-110, 312-341-00-110, 312-342-00-110 Ejector Movement Failure RAP
312-371-00-110, 312-372-00-110, 312-378-00-110 Staple Head Unit Movement Failure RAP
312-392-00-110, 312-393-00-110, 312-394-00-110 Front Tamper Move Failure RAP
312-396-00-110, 312-397-00-110, 312-398-00-110 Rear Tamper Move Failure RAP
312-462-00-110 Bin 1 Movement Failure RAP
312-492-00-110 Finisher Communication Failure
312A-110 Chad Bin Present and Bin Full RAP
312B-110 Bin 1 Overload RAP
312C-110 2K LCSS Initialization Failure RAP
312D-110 2K LCSS Power Distribution RAP
312E-110 Staple Head Operation Failure RAP
312F-110 2K LCSS PWB DIP Switch Settings RAP
312G-110 This RAP Has Been Removed
312H-110 Copy Damage in the 2K LCSS RAP
312J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP
312K-110 2K LCSS Poor Stacking RAP
312L-110 Stapler Priming Failure RAP
Chain 12-150 - LVF BM
312-024-00-150, 312-025-00-150 Paddle Roll Failure RAP
312-043-00-150, 312-046-00-150 Hole Punch Operation Failure RAP
312-061-00-150 Crease Blade Move Failure RAP
312-062-00-150 Crease Roll Failure RAP
312-063-00-150, 312-414-00-150, 312-488-00-150, 312-490-00-150 Booklet Stapler Movement Failure RAP
312-065-00-150, 312-383-00-150, 312-484-00-150, 312-486-00-150 Back Stop Failure RAP
312-066-00-150, 312-384-00-150 Booklet Tamper 1 Move Failure RAP
312-125-00-150, 312-126-00-150, 312-199-00-150 Paper Entry Jam RAP
312-127-00-150 Sheet Late to Hole Punch RAP
312-151-00-150, 312-152-00-150 Sheet Late to Bin 1 RAP
312-160-00-150, 312-162-00-150 Booklet Maker Entry Jam RAP
312-171-00-150, 312-172-00-150 Paper Exiting to Bin 0 RAP
312-180-00-150, 312-182-00-150 Booklet Maker Exit Jam RAP
312-184-00-150, 312-494-00-150, 312-496-00-150 Booklet Maker Stray Sheet Detected RAP
312-198-00-150 Finisher Stray Sheet Detected RAP
312-310-00-150, 312-312-00-150, 312-313-00-150 Interlocks RAP
312-340-00-150, 312-342-00-150 Ejector Movement Failure RAP
312-352-00-150, 312-353-00-150 Booklet Stapler Assembly Failure RAP
312-371-00-150, 312-372-00-150, 312-378-00-150 Staple Head Unit Movement Failure RAP
312-377-00-150 Stapling Failure RAP
312-392-00-150, 312-393-00-150, 312-394-00-150 Front Tamper Move Failure RAP
312-396-00-150, 312-397-00-150, 312-398-00-150 Rear Tamper Move Failure RAP
312-418-00-150 Flapper Failure RAP
312-462-00-150 Bin 1 Movement Failure RAP
312-492-00-150 Finisher Communication Failure
312A-150 Poor Stacking RAP
312B-150 Bin 1 Overload RAP
312C-150 LVF BM Initialization Failure RAP
312D-150 LVF BM Power Distribution RAP
312E-150 Staple Head Operation Failure RAP
312F-150 LVF PWB and LVF BM PWB DIP Switch Settings RAP
312G-150 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP
312H-150 Copy Damage in the LVF BM RAP
312J-150 Booklet Quality RAP
Chain 16 - Network Controller
316-000-00 to 316-016-99 Network Faults 1 RAP
316-017-19 to 316-153-19 Network Faults 2 RAP
316-154-09 to 316-602-105 Network Faults 3 RAP
316-603-11 to 316-608-105 Network Faults 4 RAP
316-609-07 to 316-612-68 Network Faults 5 RAP
316-613-09 to 316-620-90 Network Faults 6 RAP
316-620-92 or 316-625-90 Network Faults 7 RAP
316-626-00 to 316-635-99 Network Faults 8 RAP
316-636-35 to 316-647-26 Network Faults 9 RAP
316-649-35 to 316-668-95 Network Faults 10 RAP
316-669-28 to 316-730-66 Network Faults 11 RAP
316-718-00 to 316-726-00 Hard Disk Faults RAP
316-742-19 Hard Disk ODIO Failure RAP
316-750-07 to 316-750-95 Network Faults 12 RAP
316-751-00 to 316-753-95 Network Faults 13 RAP
316-754-09 to 316-756-93 Network Faults 14 RAP
316-757-09 to 316-760-99 Network Faults 15 RAP
316-761-09 to 316-765-93 Network Faults 16 RAP
316-766-09 to 316-772-95 Network Faults 17 RAP
316-770-09 to 316-779-95 Network Faults 18 RAP
316-780-00 to 316-789-47 Network Faults 19 RAP
316-790-09 to 316-799-47 Network Faults 20 RAP
316-800-09 to 316-809-47 Network Faults 21 RAP
316-810-00 to 316-839-47 Network Faults 22 RAP
316-840-47 to 316-879-47 Network Faults 23 RAP
316-880-47 to 316-929-19 Network Faults 24 RAP
316-930-19 to 316-971-19 Network Faults 25 RAP
316-975-19 to 316-989-19 Network Faults 26 RAP
316-990-00 to 316-999-35 Network Faults 27 RAP
316A Workflow Scanning Error Entry RAP
316B FTP or SMB Unable to Connect to Remote Server RAP
316C Remote Directory Lock Failed RAP
316D Wireless Connectivity RAP
316E Network Fault Checkout RAP
Chain 19 - Image Processing
319-300-00 to 319-310-00 Hard Disk Drive Failure RAP
Status Indicator RAPs
319-401-00, 319-402-00 Stress Out of Memory RAP
319-403-00 EPC Out of Memory RAP
319-409-00 Job Integrity Failure RAP
319-410-00 to 319-410-13 Image Structure Failure RAP
319-750-00 EPC Memory Change Detected RAP
319-752-00 Image Rotation Detected RAP
319-754-00 Hard Disk Drive Change RAP
319-760-00 Test Patterns Missing From EPC RAP
Chain 20 - Fax
320-302-00, 320-303-00 Fax Reset Failure RAP
320-305-00 Fax System Low Memory Unrecoverable RAP
320-320-00 Fax Fault Not Cleared by Reset RAP
320-322-00 Non-Volatile Device Not Installed RAP
320-323-00, 320-324-00 Fax System Memory Low RAP
320-331-00, 320-338-00, 320-339-00, 320-341-00, 320-345-00 Fax Network
Line 1 Fault RAP
320-327-00, 320-332-00, 320-340-00 Fax Network Line 2 Fault RAP
320-342-00 Fax File Integrity Fault RAP
320-701-00 Fax Phone Book Failed RAP
320-710-00, 320-711-00 Image Overwrite Error RAP
320A Fax Entry RAP
320B Unable To Send A Fax RAP
320C Unable To Send A Fax To Some Machines RAP
320D Unable To Receive A Fax RAP
320E Fax Will Not Print RAP
320F Fax Tab Not Available RAP
320G Fax Module Checkout RAP
320H Fax Problems on Networks RAP
Chain 22 - System Errors
322-300-05 to 322-309-04 Other Network Faults 01 RAP
322-310-04 to 322-318-04 Other Network Faults 02 RAP
322-319-04 IOT Integrity Problem While Printing a Job RAP
322-320-00 Failed to Install Scan to File RAP
322-321-00 Failed to Remove Scan to File RAP
22-321-04 Proposal Response Timeout Error RAP
322-322-00 Failed to Install LAN Fax RAP
322-323-00 Failed to Remove LAN Fax RAP
322-324-00 Failed to Install Scan to E-mail RAP
322-325-00 Failed to Remove Scan to E-mail RAP
322-326-00 Failed to Install Internet Fax RAP
322-327-00 Failed to Remove Internet Fax RAP
322-328-00 Incomplete System Information RAP
322-330-00 PagePack PIN Entry Locked RAP
322-330-01 to 322-330-05 List Jobs Request Timed Out RAP
322-330-06 ESS Scan to Distribution Service not Responding to List Jobs RPC Call RAP2-364
322-332-00 Invalid Plan Conversion RAP
322-335-00 Failed to Install Job Based Accounting RAP
322-336-00 Failed to Remove Job Based Accounting RAP
322-337-00 Failed to Install Disk Overwrite RAP
322-338-00 Failed to Remove Disk Overwrite RAP
322-339-00 Failed to Install Job Overwrite RAP
322-340-00 Failed to Remove Job Overwrite RAP
322-350-01, 322-350-02 Software Detects Non-Valid Xerox SOK RAP
322-351-01 to 322-351-03 SOK Write Failure RAP
322-352-00 to 322-353-01 Serial Number Fault RAP
322-360-00 Service Plan Mismatch RAP
322-370-00 Cannot Communicate to the XSA Database RAP
322-371-00, 322-372-00 Fax Application Registration Error RAP
322-407-00 Embedded Fax Install Failure RAP
322-417-00 Embedded Fax Remove Failure RAP
322-419-00 Embedded Fax Enable Failure RAP
322-421-00 Embedded Fax Disable Failure RAP
322-701-04 Module Completion Message Received RAP
322-720-00 Service Registry Bad Data/Corrupted RAP
322-721-00 No Response From The Service Registry RAP
322-750-17 to 322-755-17 Configuration Mismatch RAP
Chain 40 - Main Drives
341-301 CRUMs Bus Communications Error RAP
Chains 61 to 66 - Imaging
361-100-00 LED Print Head Data Integrity Failure RAP
362-310-00 Scanner to SBC Communications Failure RAP
362-357-00, 362-960-00 Scanner Cooling Fan Fault RAP
362-399-00 SPDH to Scanner Data Cable Failure RAP
362-450-00 to 362-472-00, 362-781-00 Scanner Calibration Faults RAP
362-473-00 UART RX Wrap Error RAP
362-474-00, 362-475-00 Stepper Speed/Reset Error RAP
362-476-00 Scan Carriage Home Sensor RAP
362-477-00 to 362-481-00, 362-782-00, 362-785-00, 362-786-00 Timing Errors RAP
362-484-00 Apps Code Not Present RAP
362-485-00 +12V Supply Error RAP
362-486-00 +24V Supply Error RAP
362-487-00 System Phase Lock Loop Error RAP
362-490-00, 362-491, 366-490-00, 366-491 Side 1 and Side 2 Data Steerer Error RAP 2-390
362-777-00, 362-778-00 Motor Communications Failure RAP
362-779-00, 362-780-00 Scanner Software Upgrade Error RAP
362-783-00, 366-783-00 SPDH Hotline Error RAP
362-784-00 Platen Hotline Error RAP
362A Side 1 Scanning Document Size RAP
362B Side 1 LED Exposure Lamp Failure RAP
366-450-00 to 366-463-00, 366-466-00 to 366-468-00 SPDH Side 2 Scanner
Calibration Faults RAP
366-779-00, 366-780-00 SPDH Software Upgrade Error RAP
366A Side 2 LED Exposure Lamp Failure RAP
Chains 70 to 75 - Paper Supply
370A Tray Out of Service RAP
370B Tray 1 and Tray 2 Wrong Size Paper RAP
371-100-00, 371-217-00 Tray 1 Elevator Lift Failure RAP
371-500-00 Tray 1 Open During Run RAP
371A Tray 1 and Tray 2 Empty RAP
372-100-00, 372-217-00 Tray 2 Elevator Lift Failure RAP
372-500-00 Tray 2 Open During Run RAP
373-100-00, 373-217-00 Tray 3 Elevator Lift Failure RAP
373-500-00 Tray 3 Open During Run RAP
373A Tray 3 False Low Paper Level RAP
373B Tray 3 Out of Paper RAP
374-100-00, 374-217-00 Tray 4 Elevator Lift Failure Entry RAP
374-100A-00, 374-217A-00 Tray 4 Elevator Lift Failure RAP (W/O TAG 009)
374-100B-00, 374-217B-00 Tray 4 Elevator Lift Failure RAP (W/TAG 009)
374-500-00 Tray 4 Open During Run Entry RAP
374-500A-00 Tray 4 Open During Run RAP (W/O TAG 009)
374-500B-00 Tray 4 Open During Run RAP (W/TAG 009)
374A Tray 4 False Low Paper Level RAP
374B Tray 4 Out of Paper RAP
375-100-00 Bypass Tray Lift Failure RAP
375A Bypass Tray RAP
Chains 80 to 83 - Paper Transport
381-106-00 Lead Edge Late to TAR 1 Sensor from Tray 1 RAP
381-126-00 Lead Edge Late to TAR 2 Sensor from Tray 2 RAP
381-136-00 Lead Edge Late to Tray 3 Feed Sensor RAP
381-146-00 Lead Edge Late to Tray 4 Feed Sensor Entry RAP
381-146A-00 Lead Edge Late to Tray 4 Feed Sensor RAP (W/O TAG 009)
381-146B-00 Lead Edge Late to Tray 4 Feed Sensor RAP (W/TAG 009)
381-151-00 Lead Edge Late to Registration Sensor RAP
381-152-00 Trail Edge Late from Registration Sensor RAP
381-155-00 Lead Edge Late to Registration Sensor from the Bypass Tray RAP
381-159-00 Lead Edge Late to HCF Exit Sensor from Tray 3 RAP
381-161-00 Lead Edge Late to Registration Sensor Duplex Mode RAP
381-162-00 Trail Edge Late from Registration Sensor Duplex Mode RAP
381-167-00 Lead Edge Late to Tray 4 Exit Sensor Entry RAP
381-167A-00 Lead Edge Late to Tray 4 Exit Sensor RAP (W/O TAG 009)
381-167B-00 Lead Edge Late to Tray 4 Exit Sensor RAP (W/TAG 009)
381-190-00 Lead Edge Late to Registration Sensor from Tray 1 RAP
381-191-00 Lead Edge Late to Registration Sensor from Tray 2 RAP
381-192-00 Lead Edge Late to Registration Sensor from Tray 3 RAP
381-193-00 Lead Edge Late to Registration Sensor from Tray 4 RAP
381-194-00 Lead Edge Late to TAR 1 Sensor from Tray 2 RAP
381-195-00 Lead Edge Late to TAR 1 Sensor from Tray 3 RAP
381-196-00 Lead Edge Late to TAR 1 Sensor from Tray 4 RAP
381-197-00 Lead Edge Late to TAR 2 Sensor from Tray 3 RAP
381-198-00 Lead Edge Late to TAR 2 Sensor from Tray 4 RAP
381-199-00 Lead Edge Late to HCF Exit Sensor from Tray 4 RAP
381-200-00 Unexpected Sheet At Registration Sensor RAP
381-220-00 Motor Watchdog RAP
381-221-00 SheetSMTransitionError RAP
381-222-00 TAR Gear NVM Changed
381A Paper Feed Retries RAP
383-155-00, 383-156-00 Duplex Sensor RAP
383-157-00 Unexpected Sheet At Duplex Sensor RAP
Chains 90 to 94 - Xerographics
391A HVPS RAP
391-365-00 Humidity Sensor Failure RAP
391-375-00 Ambient Temperature Sensor Failure RAP
391-377-00 Print Cartridge Cooling Failure RAP
392-399-00 Incompatible Print Cartridge RAP
392-400-00 Print Cartridge CRUM Communication Error RAP
392A Print Cartridge Motor Failure RAP
393-360-00 to 393-364-00 Toner Concentration Sensor Failure RAP
393-365-00 High AC Recovery RAP
393-390-00 Toner Cartridge Empty RAP
393-399-00 Incompatible Toner Cartridge RAP
393-401-00 Toner Cartridge Missing RAP
393-974-00, 393-987-00 Unknown Toner Cartridge RAP
Chain 95 - Software Upgrade Faults
395-000-00 to 395-009-00 SBC Software Upgrade Errors 1 RAP
395-011-00 UI Software Upgrade Errors RAP
395-038-00 Fax Software Upgrade Errors RAP
395-040-00 to 395-042-00 IOT Software Upgrade Errors RAP
395-060-00 2K LCSS Software Upgrade Error RAP
395-140-00 SBC Software Upgrade Errors 2 RAP
395-155-00 to 395-169-00 Scanner Software Upgrade Errors 1 RAP
395-214-00 to 395-217-00 SBC Software Upgrade Errors 3 RAP
395-222-00 LVF Software Upgrade Error RAP
395-224-00 LVF BM Software Upgrade Errors RAP
395-227-00 Scanner Software Upgrade Errors 2 RAP
395-228-00, 395-229-00 SPDH Software Upgrade Errors RAP
395-255-00 SBC Software Upgrade Errors 4 RAP
395-300-00 Software Upgrade Product Error RAP
395-301-00, 395-302-00 Software Upgrade Hardware Error RAP
395-303-00 Software DLM Downgrade Error RAP
395-304-00 Software DLM Sidegrade Error RAP
395-305-00 Software Upgrade Synchronization Error RAP
OF - Other Faults
OF1 Unusual Noise RAP
OF2 POST Error RAP
OF3 Dead Machine RAP
OF4 Status Codes and Messages RAP
OF4a Status Codes in Numerical Order
OF4b Status Messages in Alphabetical Order
OF5 Boot Up Failure RAP
OF6 Air Systems RAP
OF7 IOT PWB Diagnostics RAP
OF8 Multi-feed RAP
OF9 False Fuser End Of Life RAP
OF10 Intermittent Failure RAP
OF11 Toner Contamination RAP
OF12 False Print Cartridge End of Life RAP
OF13 Convenience Stapler RAP
OF14 Xerox Extensible Interface Platform RAP
OF15 Xerox Secure Access RAP
OF16 USB Keyboard RAP
4. REPAIRS / ADJUSTMENTS
REPs 1 - Standby Power
REP 1.1 LVPS Module Removal
REP 1.2 Wiring Harness
REP 1.3 Molex SL Connectors
REP 1.4 Male Hirose DF1B Connectors
REP 1.5 AMP EI Connectors
REP 1.6 Hirose DF11 Connectors
REP 1.7 AMP CT Connectors
REP 1.8 Front Door Interlock Removal (W/O TAG 015)
REP 1.9 Left Door Interlock Removal (W/O TAG 015)
REP 1.10 HVPS Removal
REP 1.11 Molex Mini-Fit Junior Connectors
REP 1.12 Front Door Interlock Removal (W/TAG 015)
REP 1.13 Left Door Interlock Removal (W/TAG 015)
REPs 2 - User Interface
REP 2.1 User Interface Assembly
REP 2.2 UI Touch Screen
REP 2.3 UI Control PWB
REPs 3 - Machine Run Control
REP 3.1 IOT PWB
REP 3.2 Hard Disk Drive
REP 3.3 Single Board Controller PWB
REP 3.4 SD Card
REP 3.5 Foreign Device Interface PWB and Ribbon Cable
REP 3.6 Single Board Controller Module
REPs 5 - SPDH
REP 5.1 Top Cover Assembly
REP 5.2 Feed Roll, Nudger Roll and Feed Assembly
REP 5.3 Retard Roll and Separation Assembly
REP 5.4 Input Tray Assembly
REP 5.5 Takeaway Roll Assembly
REP 5.6 Lower Pre Scan Roller Assembly
REP 5.7 Exit Roll Assembly
REP 5.8 Stack Height Sensor, Takeaway Sensor and Feed Sensor
REP 5.9 Length Sensors
REP 5.10 SPDH Reg Sensor
REP 5.11 Calibration Home Position Sensor
REP 5.12 Feed Motor and Belt
REP 5.13 Read Motor
REP 5.14 Feed Clutch
REP 5.15 Takeaway Clutch
REP 5.16 Input Tray Sensors and Doc Present Sensor Actuator
REP 5.17 Pre Scan Roll Assembly
REP 5.18 Mid Scan Roll Assembly
REP 5.19 SPDH Removal
REP 5.20 Motor Cooling Fan
REP 5.21 LED Cooling Fan
REP 5.22 Side 2 Scan Power and Data Ribbon Cables
REP 5.23 SPDH Read Assembly
REP 5.24 Tray Elevator Motor
REP 5.25 SPDH Read Assembly Drives
REPs 10 - Print Transport and Fusing
REP 10.1 Inverter Assembly
REP 10.2 Exit Drive Assembly
REP 10.3 Inverter Motor
REP 10.4 Offset Motor
REP 10.5 Exit Roll and Offset Shuttle
REP 10.6 Horizontal Transport Assembly
REP 10.7 Horizontal Transport Motor and Drive Belt
REP 10.8 Jam Clearance Paper Guide & Hinge Assembly
REPs 12-110 - LCSS
REP 12.1-110 2K LCSS Covers
REP 12.2-110 Input Drive Belt and Transport Motor 1
REP 12.3-110 Intermediate Paper Drive Belt
REP 12.4-110 Paper Output Drive Belt and Transport Motor 2
REP 12.5-110 Bin 1 Drive Belts
REP 12.6-110 Tamper Assembly
REP 12.7-110 Hole Punch Unit, Motor and Sensors
REP 12.8-110 Stapler Traverse Assembly
REP 12.9-110 Staple Head Unit
REP 12.10-110 Ejector Assembly and Sensors
REP 12.11-110 Bin 1 Upper Level Sensor
REP 12.12-110 Paddle Shaft Assembly
REP 12.13-110 2K LCSS Un-Docking
REP 12.14-110 2K LCSS PWB
REP 12.15-110 Entry Guide Cover
REP 12.16-110 Docking Latch Assembly
REP 12.17-110 Ejector Belt
REP 12.18-110 Paddles
REP 12.19-110 Lower Right Paper Guide
REP 12.20-110 Paper Guide and Top Exit Sensor
REPs 12-150 - LVF BM
REP 12.1-150 LVF BM Covers
REP 12.2-150 Input Drive Belt, Compiler Entrance Drive Belt 1 and Transport Motor 1 and Gearbox Assembly
REP 12.3-150 Intermediate Paper Drive Belt
REP 12.4-150 Paper Output Drive Belt and Transport Motor 2
REP 12.5-150 Bin 1 Drive Belts and Stacker Tray Drive and Motor Assembly
REP 12.6-150 Tamper Assembly and Sensors
REP 12.7-150 Hole Punch Unit, Motor and Sensors
REP 12.8-150 Stapler Traverse Assembly and Sensors
REP 12.9-150 Staple Head Unit
REP 12.10-150 Ejector Assembly, Support Finger and Sensors
REP 12.11-150 Bin 1 Upper Level Sensor
REP 12.12-150 Paddle Shaft Assembly and Paddle Motor Assembly
REP 12.13-150 LVF BM Un-Docking
REP 12.14-150 LVF PWB
REP 12.15-150 Entry Guide Cover Assembly
REP 12.16-150 Docking Latch Assembly
REP 12.17-150 Ejector Belt
REP 12.18-150 BM Back Stop Motor
REP 12.19-150 Back Stop Assembly, Left Guide Assembly and Static Eliminators
REP 12.20-150 BM Guide Home Sensor and BM Back Stop Mid Home Sensor
REP 12.21-150 Crease Blade Gearbox Assembly, Motor and Sensors
REP 12.22-150 Crease Blade Assembly and Guides
REP 12.23-150 Crease Blade Cranks, Bearings, Gear and Handle
REP 12.24-150 Crease Rolls and Associated Components
REP 12.25-150 Crease Roll Motor and Gearbox Assembly
REP 12.26-150 Crease Roll Gear Kit
REP 12.27-150 BM Exit Roll, Belt, Pulley, Bush and Paddle
REP 12.28-150 BM Exit Upper Guide Assembly and Exit Sensor
REP 12.29-150 BM Bail Arm Assembly, Spring, Roller and Bin 2 90 Full Sensor
REP 12.30-150 BM Compiler Guide Assembly, Flapper and Flapper Motor
REP 12.31-150 BM Upper Entrance Guide and Finisher Entry Sensor
REP 12.32-150 BM Lower Guide, BM Entry Sensor and BM Entrance Guide Assembly 4-180
REP 12.33-150 Booklet Diverter Gate
REP 12.34-150 BM 1st Feed Roll Assembly, Compiler Entrance Drive Belt 1 and 2
REP 12.35-150 BM 2nd Feed Roll Assembly
REP 12.36-150 LVF BM PWB
REP 12.37-150 BM Staple Cartridge Assembly
REP 12.38-150 BM Stapler Assembly and Booklet Tamper Assembly
REP 12.39-150 BM Staple Cartridge LED
REP 12.40-150 BM Tamper 1 Home Sensor
REP 12.41-150 Booklet Tamper Motor
REP 12.42-150 Booklet Tamper Arms
REP 12.43-150 BM Paper Present Sensor
REP 12.44-150 Bin 2 Support
REP 12.45-150 Lower Right Cover and Bin 1 Lower Limit Switch
REP 12.46-150 Paper Guide and Top Tray Exit Sensor
REP 12.47-150 Lower Right Paper Guide
REP 12.48-150 BM Staple Head and Sensors
REPs 20 - Fax
REP 20.1 Fax PWB
REPs 28 - Covers
REP 28.1 Covers
REP 28.2 Rear Cover
REPs 40 - Main Drives
REP 40.1 Main Drive Module
REP 40.2 Registration Motor
REPs 60 - Imaging
REP 60.1 Scanner Rear Cover and Faraday Shield
REP 60.2 Scanner Module
REP 60.3 Top Cover Assembly, Fan filter Cover and Fan Filter
REP 60.4 Scanner PWB
REP 60.5 Scan Carriage Assembly
REP 60.6 Side 2 Scan Assembly and Side 2 Reg Sensor
REP 60.7 Scan Carriage Power Ribbon Cable
REP 60.8 Scan Carriage Data Ribbon Cable
REP 60.9 Actuator Support Assembly
REP 60.10 Scan Carriage Motor Assembly
REP 60.11 Scan Carriage Drive Belt
REP 60.12 Scan Carriage Idler Pulleys
REP 60.13 Document Size Sensor 1 and Document Size Sensor 2
REP 60.14 Scanner Cooling Fan
REP 60.15 LED Print Head Module
REPs 70 - Paper Supply
REP 70.1 Tray 1 and Tray 2 Removal
REP 70.2 Bypass Tray Assembly
REP 70.3 Tray 1 and Tray 2 Paper Guides
REP 70.4 Tray 1 and Tray 2 Paper Size Sensing PWBs
REP 70.5 Tray 3 Removal
REP 70.6 Tray 3 Elevator Motor
REP 70.7 Bypass Tray Width Sensor Removal
REP 70.8 Tray 3 and Tray 4 Elevator Cables
REP 70.9 Tray 3 and Tray 4 Stack Height Sensor
REP 70.10 Tray 3 and Tray 4 Home Sensor
REP 70.11 Tray 3 and Tray 4 Elevate Damper Assembly
REP 70.12 Tray 1 and Tray 2 Lift Gear Assembly
REP 70.13 Tray 4 Control PWB
REP 70.14 Tray 4 Removal
REP 70.15 Tray 4 Elevator Motor (W/OTAG 009)
REP 70.16 Tray 3 Empty Sensor
REP 70.17 Tray 4 Empty Sensor
REP 70.18 Bypass Tray Harness and Bypass Elevate Tray Assembly
REP 70.19 Tray 4 Elevator Motor (W/TAG 009)
REPs 80 - Paper Transport
REP 80.1 Tray 1 and Tray 2 Paper Feed Assembly
REP 80.2 Tray 1 and Tray 2 TAR Sensors and Lower Left Door Paper Guide
REP 80.3 Registration Nip Roll and Registration Transfer Assembly
REP 80.4 Registration Transport Assembly, Registration Roll and Registration Sensor 4-277
REP 80.5 Duplex Transport Assembly
REP 80.6 Bypass Tray Drive Belt
REP 80.7 Left Door Assembly
REP 80.8 TAR/Bypass Tray Motor and Transport Drive Belt Kit
REP 80.9 Duplex Sensor and Duplex Outer Guide Assembly
REP 80.10 Tray 1 and Tray 2 Transport Rolls and Bearings
REP 80.11 Left Door Latch Assembly
REP 80.12 Duplex Motor Assembly
REP 80.13 Left Door Cover
REP 80.14 Tray 4 Feed Sensor
REP 80.15 Bypass Tray Feed Roll Assembly
REP 80.16 Bypass Tray Retard Roll Assembly
REP 80.17 Tray 3 and Tray 4 Feed Assembly Feed Rolls
REP 80.18 Tray 1 and Tray 2 Feed Rolls
REP 80.19 Tray 1 and Tray 2 Retard Roll Friction Clutch
REP 80.20 Tray 3 Paper Feed Assembly
REP 80.21 Tray 4 Paper Feed Assembly
REP 80.22 HCF Transport Motor
REP 80.23 Tray 4 Transport Gear Pulley
REP 80.24 Tray 4 Transport Assembly
REP 80.25 Tray 4 Exit Sensor
REP 80.26 Tray 4 Takeaway Roll Assembly
REP 80.27 HCF Transport Roll and Idler Roll
REP 80.28 Tray 3 Paper Guide
REP 80.29 Tray 4 Paper Guide
REP 80.30 Tray 3 Feed Sensor
REP 80.31 Tray 4 Transport Clutch Drive Assembly
REP 80.32 Tray 3 or Tray 4 Feed Clutch
REP 80.33 Left Door Harness Set
REP 80.34 Bypass Tray Mylar Retard Shield
REP 80.35 Left Door Fan 1 and Fan 2
REPs 90 - Xerographics
REP 90.1 Toner Dispense Module
REP 90.2 Latch Housing Assembly
REP 90.3 HVPS Tray Assembly
REP 90.4 Environmental Sensors Assembly
ADJs 5 - SPDH
ADJ 5.1 SPDH Drive Belts
ADJ 5.2 SPDH Height
ADJ 5.3 SPDH Skew
ADJ 5.4 SPDH Cleaning Procedure
ADJs 12-110 - LCSS
ADJ 12.1-110 2K LCSS Bin 1 Level
ADJ 12.2-110 Machine to 2K LCSS Alignment
ADJ 12.3-110 Not Used
ADJ 12.4-110 Motor Drive Belt Tensioning
ADJs 12-150 - LVF BM
ADJ 12.1-150 LVF BM Bin 1 Level
ADJ 12.2-150 Machine to LVF BM Alignment
ADJ 12.3-150 Not Used
ADJ 12.4-150 Motor Drive Belt Tensioning
ADJ 12.5-150 Booklet Crease Position
ADJ 12.6-150 Booklet Staple Position
ADJ 12.7-150 Booklet Stapler Anvil Position - Front
ADJ 12.8-150 Booklet Stapler Anvil Position - Rear
ADJ 12.9-150 Booklet Skew
ADJs 40 - Machine Lubrication
ADJ 40.1 Machine Lubrication
ADJs 60 - Imaging
ADJ 60.1 Scanner Cleaning Procedure
ADJ 60.2 Side 2 Scan Assembly Cleaning Procedure
ADJ 60.3 IIT Registration, Magnification and Calibration
ADJ 60.4 LED Print Head Cleaning Procedure
ADJs 70 - Paper Trays
ADJ 70.1 Tray 3 and Tray 4 Paper Tray Guide Setting
ADJs 80 - Paper Feed and Registration
ADJ 80.1 Tray 3 and Tray 4 Nudger Roll Pressure
ADJ 80.2 Simplex and Duplex Buckle Timing
ADJ 80.3 Tray 3 and Tray 4 Retard Roll Pressure
ADJ 80.4 Bypass Tray Nip Pressure
ADJ 80.5 Tray 4 Closing Alignment
ADJs 90 - Xerographics
ADJ 90.1 Xerographics Cleaning
5. PARTS LIST
PL 1 - Standby Power
PL 1.10 Power and Control Assembly
PL 1.12 Interlock Switches
PL 1.15 Main Power Cables
PL 2 - User Interface
PL 2.10 User Interface
PL 3 - Machine Run Control
PL 3.22 Single Board Controller PWB Module
PL 5 - SPDH
PL 5.10 SPDH (Complete), Covers, SPDH PWB
PL 5.17 SPDH Transport Assembly
PL 5.18 SPDH Drive Assembly
PL 5.19 SPDH Read Assembly
PL 5.20 SPDH Top Cover Assembly
PL 5.25 SPDH Separation Assembly
PL 5.30 Input Tray Assembly
PL 10 - Copy Transportation and Fusing
PL 10.8 Fuser Module
PL 10.10 Inverter Assembly (1 of 4)
PL 10.11 Inverter Assembly (Centre Output Tray) (2 of 4)
PL 10.12 Inverter Assembly (Horizontal Transport) (3 of 4)
PL 10.13 Inverter Assembly (4 of 4)
PL 10.14 Exit Drive Assembly
PL 10.15 Horizontal Transport Assembly (1 of 2)
PL 10.16 Horizontal Transport Assembly (2 of 2)
PL 12 - 2K LCSS
PL 12.10 2K LCSS Covers
PL 12.15 2K LCSS Docking Latch
PL 12.20 2K LCSS Hole Punch Unit
PL 12.25 2K LCSS Paddle Shaft Assembly
PL 12.30 2K LCSS Bin 1 Control Components (1 of 2)
PL 12.35 2K LCSS Bin 1 Control Components (2 of 2)
PL 12.40 2K LCSS Paper Entry Transport
PL 12.45 2K LCSS Tamper Assembly
PL 12.50 2K LCSS Ejector Assembly
PL 12.55 2K LCSS Staple Head Unit/Traverse Assembly
PL 12.60 2K LCSS Bin 0 Entry
PL 12.65 2K LCSS Bin 1 Entry
PL 12.70 2K LCSS Entry Guide Cover/Jam Clearance Guide
PL 12.75 2K LCSS Electrical
PL 12 - LVF Booklet Maker
PL 12.320 LVF BM - Covers
PL 12.325 LVF BM Docking Latch
PL 12.330 LVF BM Hole Punch Unit
PL 12.335 LVF BM Paddle Shaft Assembly
PL 12.340 LVF BM Bin 1 Control Components (1 of 2)
PL 12.345 LVF BM Bin 1 Control Components (2 of 2)
PL 12.350 LVF BM Paper Entry Transport
PL 12.355 LVF BM Tamper Assembly
PL 12.360 LVF BM Ejector Assembly
PL 12.365 LVF BM Staple Head Unit/Traverse Assembly
PL 12.370 LVF BM Bin 0 Entry
PL 12.375 LVF BM Bin 1 Entry
PL 12.380 LVF BM Booklet Tamper Assembly
PL 12.385 LVF BM Compiler Entrance Guides
PL 12.390 LVF BM Compiler Guide Assembly
PL 12.395 LVF BM Booklet Stapler Assembly
PL 12.400 LVF BM Back Stop Assembly
PL 12.405 LVF BM Crease Blade Assembly
PL 12.410 LVF BM Crease Roll Assembly (1 of 3)
PL 12.415 LVF BM Crease Roll Assembly (2 of 3)
PL 12.420 LVF BM Crease Roll Assembly (3 of 3)
PL 12.425 LVF BM Electrical
PL 17 - Secure Access
PL 17.00 Secure Access Additions
PL 20 - Fax
PL 20.05 Fax Module
PL 25 - Accessories
PL 25.10 Convenience Stapler
PL 26 - Consumables and Tools
PL 26.10 Consumables and Tools (1 of 2)
PL 26.11 Consumables and Tools (2 of 2)
PL 28 - Covers
PL 28.10 Main Covers
PL 28.11 Front Door Assembly
PL 28.15 Covers
PL 31 - Maintenance/Installation/Removal Kits
PL 31.11 Maintenance/Installation/Removal Kits (1 of 3)
PL 31.12 Maintenance/Installation/Removal Kits (2 of 3)
PL 31.14 Maintenance/Installation/Removal Kits (3 of 3)
PL 31.35 Line 1 Fax Kits
PL 31.40 Line 2 Fax Kits
PL 40 - Main Drive Module
PL 40.15 Main Drive Module
PL 60 - Imaging
PL 60.15 Scanner Module, CVT/Document Glass
PL 60.20 Scanner Electrical Components
PL 60.25 Scan Carriage Assembly
PL 60.30 Side 2 Scan Assembly
PL 60.35 LED Print Head Module
PL 70 - Paper Supply
PL 70.10 Tray 1 and 2 Assembly
PL 70.18 Tray 3 Assembly
PL 70.19 Tray 4 Assembly
PL 70.21 Elevator Motor and Control PWB
PL 70.26 Tray 3 and 4 Assembly Covers
PL 70.35 Bypass Tray Assembly
PL 80 - Paper Transport
PL 80.10 Left Door Assembly (1 of 2)
PL 80.11 Left Door Assembly (2 of 2)
PL 80.15 Registration Transfer Assembly
PL 80.17 Registration Transport
PL 80.22 Duplex Transport Assembly
PL 80.25 Tray 1 and 2 Paper Feed Assembly (1 of 2)
PL 80.26 Tray 1 and 2 Paper Feed Assembly (2 of 2)
PL 80.32 Tray 3 Paper Feed Assembly
PL 80.33 Tray 4 Paper Feed Assembly
PL 80.36 Tray 4 Transport Assembly
PL 90 - Xerographics
PL 90.10 High Voltage Power Distribution Assembly
PL 90.15 Print Cartridge Cooling
PL 90.17 Toner/Print Cartridges
Common Hardware
6. GENERAL PROCEDURES / INFORMATION
GP 1 to GP 9
GP 1 Service Mode
GP 2 Fault Codes and History Files
GP 3 Service Information
GP 4 Machine Software
GP 5 Portable Work Station and Tools
GP 6 Screw Usage
GP 7 Miscellaneous Checks
GP 8 Special Tools and Consumables
GP 9 Machine SIM Card Matrix
GP 10 to GP 19
GP 10 How to Check a Motor
GP 11 How to Check a Sensor
GP 12 How to Check a Solenoid or Clutch
GP 13 How to Check a Switch
GP 14 How to Switch Off the Machine or Switch On the Machine
GP 15 Remote Diagnostics
GP 16 How to Safely Lift or Move Heavy Modules
GP 17 How to Re-Enter Optional Feature Installation Keys
GP 18 Machine Lubrication
GP 19 Network Clone Procedure
GP 20 to GP 29
GP 20 Paper and Media Size Specifications
GP 21 Installation Space Requirements
GP 22 Electrical Power Requirements
GP 23 Environmental Data
GP 24 Customer Administration Tools
GP 25 First Copy/Print Out Time and Power On/Off Time
GP 26 Restriction of Hazardous Substances (RoHS)
GP 27 Machine Configuration Control and Recovery
GP 28 USB Connection Mode
GP 29 Embedded Customer Documentation
GP 30 to GP 39
GP 30 Tray 4 Control PWB Test Points
GP 31 How to Set the Date and Time
GP 32 How to Enable HTTP
GP 33 How to Configure the PWS to Ping a Device
GP 34 How to Set the IP Address of the PWS
GP 35 How to Change Ethernet Speed
GP 36 How to Disable the Firewall of the PWS
GP 37 Left Door Assembly Service position
GP 38 How to Check an Adaptive Sensor
GP 39 Consumables Compatibility Information
GP 40 to GP 42
GP 40 Glossary of Terms, Acronyms and Abbreviations
GP 41 Reporting Usage Counter Resets
GP 42 How to Disable the Toner Cartridge CRUM RFID Reader
Diagnostic Codes dC104 to dC131
dC104 Usage Counters
dC108 Software Version
dC120 Fault Counters
dC122 Fault History
dC131 NVM Read/Write
Diagnostic Codes dC132 to dC140
dC132 Serial Number
dC134 Market Region
dC135 CRU/HFSI Status
dC136 Service Plan
dC137 PagePack
dC140 Analog Monitor
Diagnostic Codes dC301 to dC945
dC301 NVM Initialization
dC304 LED Print Head Validation
dC312 Network Echo Test
dC330 Component Control
dC361 NVM Save and Restore
dC604 Registration Setup Procedure
dC608 Document Feeder Registration
dC609 Document Glass Registration
dC610 CCD Lamp Profile Adjustment
dC612 Print Test Pattern
dC945 IIT Calibration
Change Tags
Tags
Processor Tags
SPDH Tags
Scanner Tags
2K LCSS Tags
LVF BM Tags
Fax Tags
7. WIRING DATA
Plug Jack Locations
PJ Locations
Wiring Diagrams
Wiring Diagrams
