Yale Electric Forklift Truck: ERC060HC, ERC070HC, ERC080HC, ERC100HC, ERC120HC Workshop Service Manual

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Introducing the Factory Workshop Service Manual for Yale Electric Forklift Truck. This comprehensive manual includes everything you need to operate and repair your Yale Forklift Truck. With high-quality images, circuit diagrams, and detailed instructions, this manual is a valuable tool for any forklift owner.

The manual is printable and contains searchable text for easy navigation. It covers a range of models including:

  • ERC060HC
  • ERC070HC
  • ERC080HC
  • ERC100HC
  • ERC120HC

With 218 pages packed with useful information, this manual is a must-have for any forklift owner. It is written in English for easy understanding.

Contents of the manual include:

  1. OPERATING INSTRUCTIONS

    • GENERAL
    • INTRODUCTION
    • OPERATOR PRECHECKS AND INSPECTION
    • SAFETY AND OPERATIONAL CHECKLIST
    • CAUTION TO THE OPERATOR
    • HINTS FOR SAFE MAINTENANCE
    • PRECAUTIONS FOR TRUCKS IN STORAGE
    • BATTERIES
    • HOW TO PUT A LIFT TRUCK ON BLOCKS
    • HOW TO RAISE THE DRIVE TIRES
  2. GENERAL TRUCK & LUBRICATION SCHEDULE

    • GENERAL LIFT TRUCK MAINTENANCE AND LUBRICATION SCHEDULE
    • RECOMMENDED SCHEDULE OF PREVENTATIVE MAINTENANCE
    • INTRODUCTION THREADED FASTENERS...
    • GENERAL
    • FRAME
    • LOAD FORKS-REMOVAL AND INSTALLATION
    • LOAD BACKREST-REMOVAL AND INSTALLATION
    • BATTERY COVERSREMOVAL AND INSTALLATION
    • BATTERYREMOVAL AND INSTALLATION
    • OVERHEAD GUARD:
    • BATTERY COMPARTMENT-REMOVAL AND INSTALLATION
    • COUNTERWEIGHTREMOVAL AND INSTALLATION
    • FLOOR PLATE-REMOVAL AND INSTALLATION
    • OPERATORS SEAT-REMOVAL AND INSTALLATION
    • CONSOLE COVER-REMOVAL AND INSTALLATION
    • COWL COVER-REMOVAL AND INSTALLATION
  3. ELECTRICAL SYSTEM

    • GENERAL
    • COMPARISON OF EV-200 TO PREVIOUS CONTROLS
    • BASICS OF CIRCUIT OPERATION
    • CONTROL FEATURES
    • ASSEMBLY AND DISASSEMBLY INFORMATION
    • RECOMMENDED TEST EQUIPMENT
    • MAINTENANCE INFORMATION
    • HANDSET
    • FUNCTION CODES
    • FAILURE STATUS CODES
    • CONTACTOR AND ELECTRICAL PANELS
    • CONTROLS AND POWER FUSES
    • CONTACTORSGENERAL
    • TESTING CONTACTORS
    • CONTACTORS
    • ACCELERATOR CONTROL
    • ACCELERATOR SWITCH
    • DIRECTIONAL SWITCH
    • INSTRUMENT PANEL
    • KEY SWITCH
    • BATTERY DISCHARGE INDICATOR
    • DRIVE AND HYDRAULIC MOTORS
    • PREVENTATIVE MAINTENANCE
    • CAUSES OF MOTOR FAILURE
    • DRIVE MOTOR INSPECTION
    • MOTOR TESTS
    • PREPARATION OF MOTOR COMMUTATOR
    • DRIVE MOTOR
    • HYDRAULIC PUMP AND POWER STEERING MOTORS MAINTENANCE INSTRUCTIONS
    • HOIST MOTOR
    • POWER STEERING MOTOR
    • SCHEMATICS AND WIRING DIAGRAMS
  4. DRIVE UNIT

    • DRIVE WHEEL AND AXLE
    • DRIVE UNIT-REMOVAL, DISASSEMBLY
    • INTERMEDIA TE HOUSING-DISASSEMBLY
    • DIFFERENTIALDISASSEMBL Y
    • DIFFERENTIALASSEMBL Y
    • RING AND PINION ADJUSTMENT
    • INTERMEDIATE HOUSINGASSEMBLY
    • ADJUSTING BACKLASH
    • ADJUSTING TOOTH CONTACT PATTERN
    • DRIVE UNIT-ASSEMBLY, INSTALLATION
    • TROUBLESHOOTING CHART
  5. BRAKE SYSTEM

    • GENERAL DESCRIPTION
    • SERVICE BRAKE-ADJUSTMENT
    • PARKING BRAKE-ADJUSTMENT
    • MOTOR BRAKE-ADJUSTMENT
    • STOPPING DISTANCE PROCEDURE
    • BRAKE SYSTEM CHECKOUT PROCEDURES
    • CHECKING LIFT TRUCK STOPPING DISTANCE
    • BRAKE PEDAL FREE PLAYADJUSTMENT
    • BLEEDING BRAKE SYSTEM
    • SERVICE BRAKE-REMOVAL
    • SERVICE BRAKE-DISASSEMBLY
    • SERVICE BRAKE-ASSEMBLY
    • SERVICE BRAKE-INSTALLATION
    • MASTER BRAKE CYLINDERREMOVAL
    • MASTER BRAKE CYLINDERDISASSEMBLY
    • MASTER BRAKE CYLINDER-ASSEMBLY
    • MASTER BRAKE CYLINDER-INSTALLATION
    • PARKING BRAKE ASSEMBLY AND CABLES-REMOVAL AND REPLACE
    • MOTOR BRAKE AND CABLE-REMOVAL
    • MOTOR BRAKE AND CABLEINSTALLATION
    • TROUBLESHOOTING BRAKE SYSTEM
  6. TRAIL AXLE & STEERING SYSTEM

    • GENERAL
    • SPECIFICATIONS
    • TIRE AND WHEELREMOVAL AND INSTALLATION
    • WHEEL BEARINGSLUBRICATIONS AND ADJUSTMENT
    • STEERING AXLEREMOVAL AND INSTALLATION
    • STEERING AXLE-DISASSEMBLY
    • INSPECTION OF DISASSEMBLED AXLE
    • STEERING AXLE-ASSEMBLY
    • ADJUSTING WHEEL BEARINGS
    • POWER STEERING CYLINDER
    • HORN BUTTON AND STEERING WHEEL
    • ORBITROL STEERING UNIT
    • POWER STEERING PUMP AND MOTOR
    • POWER STEERING CONTROL UNIT TROUBLESHOOTING
  7. HYDRAULIC SYSTEM

    • GENERAL
    • SPECIFICATIONS
    • HYDRAULIC OIL TANK
    • HYDRAULIC OIL
    • CLEANLINESS
    • SOUND LEVEL
    • TUBING
    • INSPECTION
    • TESTING THE HYDRAULIC SYSTEM
    • RELIEF VALVE ADJUSTMENTS
    • PUMP OPERATION
    • HYDRAULIC PUMP
    • PUMP SHAFT ROTATION
    • CONTROL VALVE
    • TILT CYLINDERS
    • HOIST CYLINDER
    • TANK INSPECTION
    • HYDRAULIC TANK-REMOVAL AND INSTALLATION
    • NO. 1 HOIST PUMP AND MOTOR (VERTICAL MOUNT)
    • REMOVAL AND INSTALLATION
    • NO. 2 HOIST PUMP AND MOTOR (HORIZONTAL MOUNT)
    • REMOVAL AND INSTALLATION
    • HYDRAULIC PUMP-REMOVE AND REPLACE
    • HYDRAULIC PUMPDISASSEMBLY
    • INSPECTION AND REPAIR
    • HYDRAULIC PUMP ASSEMBLYASSEMBLY
    • CONTROL VALVEREMOVAL AND INSTALLATION
    • CONTROL VALVEDISASSEMBLY
    • CLEANING AND INSPECTION
    • CONTROL VALVEASSEMBLY
    • TROUBLESHOOTING
  8. BATTERY & CHARGING SYSTEM

    • INTRODUCTION
    • GENERAL
    • SAFETY PRECAUTIONS
    • LEAD-ACID BATTERIES
    • SPECIFIC GRAVITY
    • HOIIV TO SELECT THE BATTERY
    • VOLTAGE OF A BATTERY
    • THE BATTERY AS A COUNTERWEIGHT
    • BATTERY RATINGS
    • KILOWATT-HOURS
    • BATTERY MAINTENANCE
    • THE NEW BATTERY
    • MAINTENANCE RECORDS
    • CLEANING THE BATTERY
    • ADDING WATER
    • THE HYDROMETER
    • BA TTERY TEMPERA TURE
    • CHARGING THE BATTERY
    • TYPES OF BATTERY CHARGES
    • METHODS OF CHARGING
    • TROUBLESHOOTING THE CHARGER
    • HOW TO KNOW WHEN A BATTERY IS FULLY CHARGED
    • BATTERY CARE
    • BATTERY CHARGING AREA
    • EQUIPMENT NEEDED
    • TROUBLESHOOTING CHARTS
  9. ATTACHMENTS

    • SIDESHIFT MECHANISM-REMOVAL
    • SIDESHIFTERINSTALLA TION
    • SIDESHIFTER CYLINDER-REMOVAL AND INSTALL
    • SIDESHIFTER CYLINDER-DISASSEMBLY
    • SIDESHIFTER CYLINDER-ASSEMBLY
    • PREVENTIVE MAINTENANCE
    • TROUBLESHOOTING CHART
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