
Yale Electric Forklift Truck: ERC060HC, ERC070HC, ERC080HC, ERC100HC, ERC120HC Workshop Service Manual
Description
Product Reviews
Q&A
Introducing the Factory Workshop Service Manual for Yale Electric Forklift Truck. This comprehensive manual includes everything you need to operate and repair your Yale Forklift Truck. With high-quality images, circuit diagrams, and detailed instructions, this manual is a valuable tool for any forklift owner.
The manual is printable and contains searchable text for easy navigation. It covers a range of models including:
- ERC060HC
- ERC070HC
- ERC080HC
- ERC100HC
- ERC120HC
With 218 pages packed with useful information, this manual is a must-have for any forklift owner. It is written in English for easy understanding.
Contents of the manual include:
-
OPERATING INSTRUCTIONS
- GENERAL
- INTRODUCTION
- OPERATOR PRECHECKS AND INSPECTION
- SAFETY AND OPERATIONAL CHECKLIST
- CAUTION TO THE OPERATOR
- HINTS FOR SAFE MAINTENANCE
- PRECAUTIONS FOR TRUCKS IN STORAGE
- BATTERIES
- HOW TO PUT A LIFT TRUCK ON BLOCKS
- HOW TO RAISE THE DRIVE TIRES
-
GENERAL TRUCK & LUBRICATION SCHEDULE
- GENERAL LIFT TRUCK MAINTENANCE AND LUBRICATION SCHEDULE
- RECOMMENDED SCHEDULE OF PREVENTATIVE MAINTENANCE
- INTRODUCTION THREADED FASTENERS...
- GENERAL
- FRAME
- LOAD FORKS-REMOVAL AND INSTALLATION
- LOAD BACKREST-REMOVAL AND INSTALLATION
- BATTERY COVERSREMOVAL AND INSTALLATION
- BATTERYREMOVAL AND INSTALLATION
- OVERHEAD GUARD:
- BATTERY COMPARTMENT-REMOVAL AND INSTALLATION
- COUNTERWEIGHTREMOVAL AND INSTALLATION
- FLOOR PLATE-REMOVAL AND INSTALLATION
- OPERATORS SEAT-REMOVAL AND INSTALLATION
- CONSOLE COVER-REMOVAL AND INSTALLATION
- COWL COVER-REMOVAL AND INSTALLATION
-
ELECTRICAL SYSTEM
- GENERAL
- COMPARISON OF EV-200 TO PREVIOUS CONTROLS
- BASICS OF CIRCUIT OPERATION
- CONTROL FEATURES
- ASSEMBLY AND DISASSEMBLY INFORMATION
- RECOMMENDED TEST EQUIPMENT
- MAINTENANCE INFORMATION
- HANDSET
- FUNCTION CODES
- FAILURE STATUS CODES
- CONTACTOR AND ELECTRICAL PANELS
- CONTROLS AND POWER FUSES
- CONTACTORSGENERAL
- TESTING CONTACTORS
- CONTACTORS
- ACCELERATOR CONTROL
- ACCELERATOR SWITCH
- DIRECTIONAL SWITCH
- INSTRUMENT PANEL
- KEY SWITCH
- BATTERY DISCHARGE INDICATOR
- DRIVE AND HYDRAULIC MOTORS
- PREVENTATIVE MAINTENANCE
- CAUSES OF MOTOR FAILURE
- DRIVE MOTOR INSPECTION
- MOTOR TESTS
- PREPARATION OF MOTOR COMMUTATOR
- DRIVE MOTOR
- HYDRAULIC PUMP AND POWER STEERING MOTORS MAINTENANCE INSTRUCTIONS
- HOIST MOTOR
- POWER STEERING MOTOR
- SCHEMATICS AND WIRING DIAGRAMS
-
DRIVE UNIT
- DRIVE WHEEL AND AXLE
- DRIVE UNIT-REMOVAL, DISASSEMBLY
- INTERMEDIA TE HOUSING-DISASSEMBLY
- DIFFERENTIALDISASSEMBL Y
- DIFFERENTIALASSEMBL Y
- RING AND PINION ADJUSTMENT
- INTERMEDIATE HOUSINGASSEMBLY
- ADJUSTING BACKLASH
- ADJUSTING TOOTH CONTACT PATTERN
- DRIVE UNIT-ASSEMBLY, INSTALLATION
- TROUBLESHOOTING CHART
-
BRAKE SYSTEM
- GENERAL DESCRIPTION
- SERVICE BRAKE-ADJUSTMENT
- PARKING BRAKE-ADJUSTMENT
- MOTOR BRAKE-ADJUSTMENT
- STOPPING DISTANCE PROCEDURE
- BRAKE SYSTEM CHECKOUT PROCEDURES
- CHECKING LIFT TRUCK STOPPING DISTANCE
- BRAKE PEDAL FREE PLAYADJUSTMENT
- BLEEDING BRAKE SYSTEM
- SERVICE BRAKE-REMOVAL
- SERVICE BRAKE-DISASSEMBLY
- SERVICE BRAKE-ASSEMBLY
- SERVICE BRAKE-INSTALLATION
- MASTER BRAKE CYLINDERREMOVAL
- MASTER BRAKE CYLINDERDISASSEMBLY
- MASTER BRAKE CYLINDER-ASSEMBLY
- MASTER BRAKE CYLINDER-INSTALLATION
- PARKING BRAKE ASSEMBLY AND CABLES-REMOVAL AND REPLACE
- MOTOR BRAKE AND CABLE-REMOVAL
- MOTOR BRAKE AND CABLEINSTALLATION
- TROUBLESHOOTING BRAKE SYSTEM
-
TRAIL AXLE & STEERING SYSTEM
- GENERAL
- SPECIFICATIONS
- TIRE AND WHEELREMOVAL AND INSTALLATION
- WHEEL BEARINGSLUBRICATIONS AND ADJUSTMENT
- STEERING AXLEREMOVAL AND INSTALLATION
- STEERING AXLE-DISASSEMBLY
- INSPECTION OF DISASSEMBLED AXLE
- STEERING AXLE-ASSEMBLY
- ADJUSTING WHEEL BEARINGS
- POWER STEERING CYLINDER
- HORN BUTTON AND STEERING WHEEL
- ORBITROL STEERING UNIT
- POWER STEERING PUMP AND MOTOR
- POWER STEERING CONTROL UNIT TROUBLESHOOTING
-
HYDRAULIC SYSTEM
- GENERAL
- SPECIFICATIONS
- HYDRAULIC OIL TANK
- HYDRAULIC OIL
- CLEANLINESS
- SOUND LEVEL
- TUBING
- INSPECTION
- TESTING THE HYDRAULIC SYSTEM
- RELIEF VALVE ADJUSTMENTS
- PUMP OPERATION
- HYDRAULIC PUMP
- PUMP SHAFT ROTATION
- CONTROL VALVE
- TILT CYLINDERS
- HOIST CYLINDER
- TANK INSPECTION
- HYDRAULIC TANK-REMOVAL AND INSTALLATION
- NO. 1 HOIST PUMP AND MOTOR (VERTICAL MOUNT)
- REMOVAL AND INSTALLATION
- NO. 2 HOIST PUMP AND MOTOR (HORIZONTAL MOUNT)
- REMOVAL AND INSTALLATION
- HYDRAULIC PUMP-REMOVE AND REPLACE
- HYDRAULIC PUMPDISASSEMBLY
- INSPECTION AND REPAIR
- HYDRAULIC PUMP ASSEMBLYASSEMBLY
- CONTROL VALVEREMOVAL AND INSTALLATION
- CONTROL VALVEDISASSEMBLY
- CLEANING AND INSPECTION
- CONTROL VALVEASSEMBLY
- TROUBLESHOOTING
-
BATTERY & CHARGING SYSTEM
- INTRODUCTION
- GENERAL
- SAFETY PRECAUTIONS
- LEAD-ACID BATTERIES
- SPECIFIC GRAVITY
- HOIIV TO SELECT THE BATTERY
- VOLTAGE OF A BATTERY
- THE BATTERY AS A COUNTERWEIGHT
- BATTERY RATINGS
- KILOWATT-HOURS
- BATTERY MAINTENANCE
- THE NEW BATTERY
- MAINTENANCE RECORDS
- CLEANING THE BATTERY
- ADDING WATER
- THE HYDROMETER
- BA TTERY TEMPERA TURE
- CHARGING THE BATTERY
- TYPES OF BATTERY CHARGES
- METHODS OF CHARGING
- TROUBLESHOOTING THE CHARGER
- HOW TO KNOW WHEN A BATTERY IS FULLY CHARGED
- BATTERY CARE
- BATTERY CHARGING AREA
- EQUIPMENT NEEDED
- TROUBLESHOOTING CHARTS
-
ATTACHMENTS
- SIDESHIFT MECHANISM-REMOVAL
- SIDESHIFTERINSTALLA TION
- SIDESHIFTER CYLINDER-REMOVAL AND INSTALL
- SIDESHIFTER CYLINDER-DISASSEMBLY
- SIDESHIFTER CYLINDER-ASSEMBLY
- PREVENTIVE MAINTENANCE
- TROUBLESHOOTING CHART