Original Illustrated Factory Workshop Manual for Yale Forklift Truck Type RG, ZG (E108).
Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
ERC 040 RG
ERC 050 RG
ERC 060 RG
ERC 065 RG
ERC 040 ZG
ERC 050 ZG
ERC 060 ZG
ERC 065 ZG
Format: 420 Pages
Language: English
Contents:
Section 1
SUPPORT INFORMATION
SERVICE PARTS ORDERING INSTRUCTIONS
How To Order Service Parts
When Ordering Parts
SPECIAL TOOLS
TECHNICAL SERVICE PUBLICATIONS
OPERATOR TRAINING
DAILY OPERATOR CHECK-OFF LISTS
SERVICE TRAINING COURSES
SERVICE TRAINING MATERIALS
Section 2
SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
GENERAL LIFT TRUCK MAINTENANCE AND LUBRICATION SCHEDULE
HOW TO PUT A LIFT TRUCK ON BLOCKS
MAINTENANCE SCHEDULE
CAPACITIES
MAINTENANCE PROCEDURES
EVERY 8 HOURS OR DAILY
How To Make Checks With The Key "OFF"
Tires And Wheels
Forks
Inspection Of Forks, Mast, And Lift
Chains
Safety Labels
Operator Restraint System
Battery Restraint System
Hydraulic System
HOW TO MAKE CHECKS WITH THE KEY "ON"
Gauges, Horn and Fuses
Steering System
Service Brakes
Parking Brake
Control Levers And Pedals
Lift System Operation
EVERY 250 HOURS OR SIX WEEKS
Lower Spindle Bearings
EVERY 500 HOURS OR THREE MONTHS ...
Hydraulic Tank Breather
Differential And Speed Reducer
Wheel Bolts Or Nuts
Steering Axle Spindles
Mast
Lift Chains, Check for Wear
Forks
Brake Fluid
Other Lubrication
Seat Brake
Electrical Inspection
Contactors
Motor Brushes
EVERY 1000 HOURS OR SIX MONTHS
Lift Chains, Lubrication
Check Upper And Lower Bearings, Integral Side-shift Carriage
Fork Pins And Guides
EVERY 2000 HOURS OR YEARLY
Wheel Bearings
Change the Filter For The Hydraulic Oil
Change The Hydraulic Oil
Change The Oil In The Differential And Speed Reducer
Service Brakes
Service Brakes, Cleaning
Lift Chains
King Pins And Rod Ends (Steering Cylinders)
Contactors
Replace Upper And Lower Bearings, Integral Side-shift Carriage
Other Lubrication
GENERAL PROCEDURES
HOW TO CHARGE THE BATTERY
HOW TO CHANGE THE BATTERY
BATTERY SPECIFICATIONS
CHECK FOR LEAKS IN THE LIFT AND TILT SYSTEM
MAXIMUM CARRIAGE AND TILT CREEP RATES
WELDING REPAIRS
FRAME
Battery Restraint And Hood
Seat Brake And Seat Assembly
Overhead Guard
Counterweight
HYDRAULIC TANK
WHEELS AND TIRES
PAINTING INSTRUCTIONS
LABEL INSTRUCTIONS
HOW TO PUT AN ELECTRIC SIT DOWN RIDER TRUCK IN STORAGE
HOW TO PUT BATTERIES IN STORAGE
HOW TO MOVE A DISABLED LIFT TRUCK
SPECIFICATIONS
TORQUE SPECIFICATIONS
TORQUE VALUES FOR INCH FASTENERS
TORQUE VALUES FOR METRIC FASTENERS
Section 3
ELECTRIC MOTOR MAINTENANCE
GENERAL
TRACTION MOTOR AND HYDRAULIC PUMP MOTOR
Disassembly
Assembly
BRUSH AND COMMUTATOR INSPECTION
BRUSH ALIGNMENT, TRACTION AND HYDRAULIC MOTORS
BRUSH INSTALLATION, TRACTION AND HYDRAULIC MOTORS
TESTS FOR A DAMAGED FIELD AND ARMATURE
TRANSISTOR MOTOR CONTROLLERS (SR AND SP)
MOTOR CONTROLLER, CHECKS AND ADJUSTMENTS
FUNCTION NUMBER DESCRIPTIONS
TROUBLESHOOTING - STATUS CODE CHARTS
REPAIRS
GENERAL MAINTENANCE INSTRUCTIONS
FUSES
SEM DISPLAY PANEL REMOVAL
REPLACE MOTOR CONTROLLER (SR or SP)
CONTACTORS
CONTRACTOR DRIVER MODULE
OTHER CONTROL COMPONENTS (INPUT DEVICES)
ADJUSTMENTS WITH A COMPUTER
REPLACEMENT
SR (SEM) AND SP TRANSISTOR MOTOR CONTROLLER PARAMETER TABLES
