This manual is suitable for both professional technicians and first-time owners or amateurs. It provides easy-to-read instructions and all the necessary information to perform procedures correctly. Keeping this shop manual handy and using it regularly will help in performing routine and preventive maintenance, ultimately saving time and money by preventing premature failure and unnecessary repairs.
Manual Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization
Warnings, cautions and notes
Safety
Serial number and model identification
Engine operation
Fasteners
Shop supplies
Galvanic corrosion
Propellers
Basic tools
Special tools
Precision measuring tools
Electrical system fundamentals
Basic mechanical skills
Engine identification codes
Technical abbreviations
Metric tap and drill sizes
Conversion formulas
Specifications
CHAPTER TWO / TROUBLESHOOTING
Preliminary inspection
Operating requirements
Starting difficulty
Fuel system
Starting system
Charging system
Fuse and wire harness
Warning system
Oil injection system
Ignition system
Tilt and trim system
Power head
Cooling system
Gearcase
Starting system troubleshooting
Fuel system troubleshooting
Ignition system troubleshooting
Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication
Power head lubrication
Engine oil recommendation
Premix models
Oil injected models
Oil injection system inspection and maintenance
Oil level check and filling
Gearcase lubrication
Gearcase lubricant change
Jet drive lubrication
Throttle and shift linkage lubrication
Swivel shaft and tilt tube lubrication
Tilt lock and reverse lock mechanism lubrication
Bearing carrier lubrication
Maintenance
Propeller shaft and propeller maintenance and service
Cooling system maintenance
Flushing cooling system
Battery service
Starter motor service
Fuel system
Fuel requirements
Fuel additives
Fuel filter service
Fuel hoses, clamps and valves
Corrosion prevention
Storage
Fitting out
Submersion
Tune-up
Compression test
Spark plugs
Timing adjustment
Carburetor adjustment
Engine break-in
Specifications
Maintenance schedule
Fluid capacities
Oil and fuel mixing rates
Spark plug specifications
CHAPTER FOUR / TIMING, SYNCHRONIZATION AND ADJUSTMENT
