This repair manual, also known as a service manual, contains the supplementary manuals and covers the Raptor 80 & Badger 80 models for all 1992-2008 models. It was designed for factory service technicians and provides enough information for do-it-yourself mechanics to perform repair work. Basic knowledge of tools and mechanical theory is required, and it is recommended to carefully read and become familiar with the service procedures before beginning work. Some procedures may require the use of special tools, which are specified in the manual. The manual includes procedures for part removal, disassembly, reassembly, part inspection, maintenance intervals, unit repair, and factory specifications. It was prepared using the latest data available at the time of publication, and great care was taken to ensure all data is technically correct.
All repair procedures in this service manual are arranged in sequential, step-by-step order to provide a handy reference that's easy to read. It contains comprehensive explanations of all disassembly, assembly, repair, overhaul, and inspection operations. Illustrations of parts, diagrams, exploded views, and photos are included to aid the mechanic, and troubleshooting sections are provided in each appropriate chapter.
The manual covers a wide range of repair operations, including scheduled maintenance, diagnosing engine or component problems, engine compression testing, testing electrical parts, rebuilding the engine to factory specs, checking and testing the fuel system, disassembling, repairing, and adjusting parts, inspecting pistons, rings, rods, and performing a complete engine tune-up. It also includes troubleshooting operations such as engine starting issues, misfires, stalling, fuel system problems, backfires, overheating, and engine bogging. This manual covers all aspects of repair, from maintenance to complete engine overhaul.
After purchase, the manual can be instantly saved to your computer for future reference, allowing you to free up your time by fixing it right the first time.
