Yamaha RD250 1976 1977 1978 1979 Repair Service Manual

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This workshop service manual is designed for the Yamaha RD250 for the years 1976, 1977, 1978, and 1979. It is intended for use by professional mechanics and DIY enthusiasts who are familiar with general automobile practices.

The manual covers repair and overhaul procedures specific to the Yamaha RD250, providing instructions on components manufactured for these models. It also includes guidance for repairs of proprietary components, incorporating instructions from respective component manufacturers.

Emphasizing particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE, this manual provides reliable information and procedures for routine maintenance, servicing, diagnostic, and repair procedures.

For those considering DIY maintenance and repair, this manual can save time and money by avoiding the need for dealer appointments. It is essential to observe safety precautions and use recommended tools, including a torque wrench for fastener tightening.

The manual contains specifications and procedures available in an authorized Yamaha RD250 dealer service department, offering detailed information on tune-ups, maintenance, removal & installation procedures, fuel system, ignition, lubrication system, exhaust, electrical system, and more.

It is important to note that this is a .PDF manual, not interactive software. The content of the manual depicts parts and procedures applicable to the Yamaha RD250 at the time of writing.

  • General Information
  • Maintenance
  • Lubrication
  • Heating
  • Ventilation
  • Air Conditioning
  • Suspension
  • Front Suspension
  • Rear Suspension
  • Wheel
  • Tire System
  • Differential
  • Driveline
  • Drive Shaft
  • Transfer Case
  • Brakes
  • Engine
  • Engine Mechanical
  • Engine Cooling
  • Engine Fuel
  • Engine Electrical
  • Ignition System
  • Starting
  • Charging System
  • Emissions
  • Engine Exhaust
  • Engine Lubrication
  • Engine Speed Control System
  • Clutch
  • Cooling
  • Electronic Control Modules
  • Engine Systems
  • Heated Systems
  • Horn
  • Ignition Control
  • Instrument Cluster
  • Lamps
  • Power Systems
  • Restraints
  • Speed Control
  • Transmission
  • Exhaust System
  • Body Structure
  • Seats
  • Security and Locks
  • Air Bag System
  • Exterior Trim
  • Interior Trim
  • Frame
  • Bumpers
  • Fuel System
  • Steering
  • Transmission and Transfer Case
  • Tires
  • Wheels
  • Body
  • Heating
  • Air Conditioning
  • Emissions Control
  • Engine Removal
  • Engine Installation
  • Final Drive
  • Electrical System
  • Air cleaner element renewal
  • Air cleaner temperature control check
  • Auxiliary drivebelt check
  • Battery electrolyte level check
  • Battery terminal check
  • Brake hydraulic fluid renewal
  • Brake hydraulic system seal and hose renewal
  • Brake pipe and hose check
  • Choke adjustment check
  • Contact breaker point renewal and distributor lubrication
  • Crankcase ventilation system check
  • Emission control filter element renewal
  • Engine coolant renewal
  • Engine idle speed check
  • Engine oil and filter renewal
  • Engine valve clearance check - OHV engines
  • Exhaust system check
  • Fluid leak check
  • Fluid level checks
  • Front and rear brake pad/shoe check
  • Front wheel alignment check
  • Gearbox oil level check
  • Handbrake check
  • Hinge and lock check and lubrication
  • HT lead, distributor cap
  • ignition circuit check
  • Ignition timing
  • contact breaker gap (dwell angle) check
  • Intensive maintenance
  • Mixture adjustment check
  • Road test
  • Roadwheel security check
  • Seat belt check
  • Spark plug check
  • Spark plug renewal
  • Steering and suspension security check
  • Throttle damper operation check
  • Timing belt renewal
  • Tyre checks
  • Underbody inspection
  • Wiper blade check
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