This workshop service manual for the Yamaha TTR250 covers the years 1999, 2000, 2001, 2002, 2003, 2004, 2005, and 2006. It is a comprehensive guide providing data, characteristics, instructions, and methodology for repair interventions on the vehicle and its components.
Whether you are a professional mechanic or a DIY enthusiast, this manual includes special notes, important points, service data, precautions, and detailed, comprehensive step-by-step procedures, explanations, and pictorial diagrams from bumper to bumper.
It meets all your information needs to repair or make adjustments to your Yamaha TTR250. The manual is intended as a handy, easy-to-read reference book, providing comprehensive explanations of all installation, removal, disassembly, assembly, repair, and check procedures laid out in sequential order.
Detailed illustrations, exploded diagrams, drawings, and photos guide you through every service repair procedure. Adjustment and repair operations include reference to service tool numbers, and the associated illustration depicts the tool for usage.
This service manual can be viewed on any computer, zoomed, and printed. It has been specially prepared so that the explanation is very simple, making it suitable for comparatively new personnel to give satisfactory after services to the customers as well as disassemble and maintain the vehicle.
All service and repair instructions are included. Always use the correct special service tools or equipment specified. Under no circumstances use makeshift tools or equipment, as substitutes may adversely affect safe operation.
Providing that the service schedules are respected, the customers can be sure of obtaining the maximum satisfaction and best result from their vehicle. This manual provides general descriptions for accomplishing service and repair work with tested, effective techniques.
Information on the construction and function is included. This part should be understood before proceeding with troubleshooting, disassembling, and servicing. Information on the troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling, and servicing are covered.
The illustrations in this manual are used to highlight the fundamental principles and procedures of basic interventions. They may not show exactly the Yamaha TTR250 in your possession. Adjustment and repair operations also include reference to wear limits.
To perform the work efficiently and to avoid costly mistakes, read the text and thoroughly familiarize yourself with procedures before starting work. All work should be performed with great care and in a clean working area with adequate lighting.
Please peruse and utilize this manual fully to ensure complete repair work for satisfying you or your customers by keeping their vehicle in optimum condition. All information, illustration, and specifications contained in this manual are based on the latest product information available at the time of publication approval.
This manual is designed primarily for use by trained technicians in a properly equipped workshop. However, it contains enough detail and basic information to make it useful to the owner who desires to perform basic maintenance and repair work. A basic knowledge of mechanics, including the proper use of tools and workshop procedures, is necessary in order to carry out maintenance and repair work satisfactorily.
For all maintenance and repair work, all accident prevention guidelines must be strictly observed. To perform all repairs listed in this manual, a complete set of standard tools, as well as the special tools and fixtures shown and listed, are necessary.
No special emphasis is put on replacing sealing components as we assume that these items are replaced during any repair. Unless specific values are given, all threaded connections should be tightened according to the required tightening torques listed on torque charts.
When describing work, which can be dangerous, we have described the required safety measures in this manual and indicated them by special remarks DANGER, CAUTION, or NOTE.
To maximize the life of your Yamaha TTR250, accurately follow the maintenance requirements of the periodic maintenance chart in the service manual. Do not allow problems to develop. Investigate unusual noises and changes in the riding characteristics of the Yamaha TTR250. Rectify all problems as soon as possible (immediately if safety related).
Use only genuine Yamaha TTR250 parts as listed in the parts catalogue. Follow the procedures in this manual carefully and completely. Do not take shortcuts. Keep complete records of all maintenance and repairs with dates and any new parts installed. Use only approved lubricants, as specified, in the manual of the Yamaha TTR250.
This manual has been issued to provide you with technical information regarding the design, function, disassembly, adjusting work, and troubleshooting on the components and model of the Yamaha TTR250. The descriptions are brief but precise and are supported by photographs, notes, drawings, and schematics, as well as exploded and sectional drawings. This manual also contains information about adjusting work and valuable reference data for such adjustment values.
For all maintenance and repair work on the Yamaha TTR250, all accident prevention guidelines must be strictly observed. To perform all repairs listed in this manual, a complete set of standard tools, as well as the special tools and fixtures shown and listed, are necessary.
This Yamaha TTR250 workshop service manual is 100% complete and intact, with no missing or corrupt pages/sections. It is known by many names, including service manual, repair manual, workshop manual, and shop manual.
Always refer to the manual for accurate procedures and specifications. Use this manual to perform maintenance and repairs on your Yamaha TTR250 to ensure the vehicle remains in optimal condition.
