Yamaha VMX12(N.NC-K.KC,M MC) 2 in 1 Service Manual & Owners Guide .doc

YAMAHA_VMX12(N.NC-K.KC, M_MC)_SERVICE_MANUAL & REPAIR MANUAL

PAGES 405

GENERAL INFORMATION

• MOTORCYCLE IDENTIFICATION
• VEHICLE IDENTIFICATION NUMBER
• ENGINE SERIAL NUMBER
• IMPORTANT INFORMATION
• ALL REPLACEMENT PARTS
• GASKETS, OIL SEALS, AND ORINGS
• LOCK AND COTTER PINS
• BEARINGS AND OIL SEALS, CIRCLIPS
• PERIODIC INSPECTIONS AND ADJUSTMENTS
• INTRODUCTION MAINTENANCE INTERVALS CHARTS
• PERIODIC MAINTENANCE EMISSION CONTROL SYSTEM
• GENERAL MAINTENANCE LUBRICATION
• ENGINE CRANKCASE SYSTEM INSPECTION
• FUEL LINE INSPECTION
• FUEL FILTER REPLACEMENT
• EXHAUST SYSTEM INSPECTION
• CANISTER INSPECTION
• CARBURETOR SYNCHRONIZATION
• IDLING SPEED ADJUSTMENT
• THROTTLE CABLE ADJUSTMENT
• ENGINE LEVEL INSPECTION
• ENGINE OIL REPLACEMENT
• COOLANT LEVEL INSPECTION
• COOLING SYSTEM INSPECTION
• COMPRESSION PRESSURE MEASUREMENT
• CHASSIS
• FINAL GEAR OIL LEVEL INSPECTION
• AIR FILTER CLEANING
• BRAKE FLUID LEVEL INSPECTION
• FRONT AND REAR BRAKE PAD INSPECTION
• FRONT BRAKE ADJUSTMENT
• REAR BRAKE ADJUSTMENT
• CABLE INSPECTION AND LUBRICATION
• BRAKE AND CHANGE AND CLUTCH LEVERS LUBRICATION
• CENTERSTAND AND LUBRICATION
• ELECTRICAL
• CHECK BATTERY INSPECTION
• BRAKE SWITCH ADJUSTMENT
• SPARK PLUG INSPECTION
• ENGINE OVERHAUL & ENGINE REMOVAL
• PREPARATION FOR REMOVAL
• CARBURETOR
• RADIATOR
• VNBOOST CONTROL CABLE AND AIR BAFFLE PLATE
• FOOTREST (RIGHT) AND BRAKE PEDAL
• FOOTREST (LEFT) AND CLUTCH RELEASE CYLINDER
• EXHAUST PIPE AND MUFFLER SERVO MOTOR
• ENGINE REMOVAL V BOOST
• ENGINE DISASSEMBLY
• CYLINDER HEAD AND CAMSHAFT
• STARTER IDLE GEARS AND FLYWHEEL
• CLUTCH AND OIL PUMP DRIVE GEAR
• WATER PUMP AND THERMOSTATIC VALVE
• STARTER MOTOR AND BREATHER COVER
• OIL PAN AND OIL PUMP
• CRANKCASE DISASSEMBLY
• UPPER CRANKCASE
• TRANSMISSION
• LOWER CRANKCASE
• INSPECTION AND REPAIR
• CYLINDER HEAD
• VALVE, VALVE GUIDE AND VALVE SEAT
• PISTON PISTON RING AND PISTON PIN
• STARTER DRIVES
• PRIMARY GEARS
• CLUTCH
• OIL PUMP
• OIL GALLERY PIPE
• CRANKSHAFT
• BLANCER SHAFT
• TRANSMISSION
• BEARING
• CIRCLIPS AND WASHERS
• MIDDLE GEAR SERVICE
• DRIVE AXLE POSITIONING
• REMOVAL
• INSPECTION
• ENGINE ASSEMBLY AND ADJUSTMENT
• LOWER CRANKCASE
• TRANSMISSION
• UPPER CRANKCASE
• CRANKCASE ASSEMBLY
• OIL PUMP AND OIL PAN
• BREATHER COVER AND STARTER MOTOR
• WATER PUMP AND THERMOSTATIC VALVE
• CLUTCH AND OIL PUMP DRIVE GEAR
• FLYWHEEL AND STARTER IDLE GEAR
• CYLINDER HEAD AND CAMSHAFT
• OIL DELIVERY PIPE AND CYLINDER HEAD
• VBOOST
• COOLING SYSTEM
• COOLANT
• COOLANT FLOW
• COOLANT REPLACEMENT
• WATER PUMP
• INSPECTION
• BEARING AND SEAL REPLACEMENT ASSEMBLY
• THERMOSTATIC VALVE REMOVAL
• INSPECTION AND ASSEMBLY
• COOLANT DRAIN VALVE DISASSEMBLY
• INSPECTION
• ASSEMBLY
• CYLINDER HEAD WATER JACKET JOINT
• REMOVAL
• ASSEMBLY
• CARBURETION & CARBURETOR
• REMOVAL DISASSEMBLY INSPECTION ASSEMBLY
• INSTALLATION
• ADJUSTMENT
• THROTTLE CABLE CYLINDER
• ADJUSTMENT
• VBOOST
• REMOVAL
• INSPECTION
• ADJUSTMENT
• INSTALLATION
• CHASSIS
• FRONT WHEEL
• REMOVAL
• INSPECTION
• INSTALLATION
• REAR WHEEL
• REMOVAL
• INSPECTION
• INSTALLATION
• FRONT AND REAR BRAKE
• CALIPER PAD REPLACEMENT
• CALIPER DISASSEMBLY
• MASTER CYLINDER DISASSEMBLY
• BRAKE INSPECTION AND
• BRAKE REASSEMBLY
• AIR BLEEDING
• BRAKE DISC INSTALLATION
• HYDRAULIC CLUTCH
• CLUTCH RELEASE DISASSEMBLY
• MASTER CYLINDER DISASSEMBLY
• CLUTCH INSPECTION AND
• INSPECTION
• ASSEMBLY
• INSTALLATION
• STEERING HEAD
• REMOVAL
• INSPECTION
• INSTALLATION
• REAR SHOCK ABSORBER
• REMOVAL
• FREE PLAY INSPECTION
• REMOVAL
• INSPECTION
• INSTALLATION
• SHAFT DRIVE
• TROUBLESHOOTING
• FINAL DRIVE GEAR
• ELECTRONICS
• CIRCUIT DIAGRAM
• ELECTRICAL COMPONENTS
• ELECTRIC STARTING SYSTEM
• CIRCUIT DIAGRAM
• TROUBLESHOOTING
• STARTING CIRCUIT CUTOFF SYSTEM
• STARTER MOTOR TEST BATTERY INSPECTION
• STARTER RELAY TEST STARTING CIRCUIT CUTOFF RELAY TEST
• RELAY TEST NEUTRAL SWITCH TEST
• SWITCH TEST CHARGING SYSTEM
• CIRCUIT DIAGRAM
• TROUBLESHOOTING
• CHARGING LTAGE TEST
• BATTERY INSPECTION
• STATOR COIL RESISTANCE TEST
• CIRCUIT DIAGRAM
• TROUBLESHOOTING
• DESCRIPTION
• OPERATION
• IGNITION SPARK GAP TEST IGNITION COIL RESISTANCE TEST PICKUP COIL RESISTANCE TEST
• PRESSURE SENSOR
• LIGHTING SYSTEM
• CIRCUIT DIAGRAM
• LIGHTING TESTS AND CHECKS
• CIRCUIT DIAGRAM
• SIGNAL SYSTEM TESTS AND CHECKS
• L LEVEL GAUGE TEST
• REED SWITCH TEST
• COOLING SYSTEM
• CIRCUIT DIAGRAM
• TROUBLESHOOTING
• ELECTRIC FAN AND THERMOSTATIC SWITCH
• THERMO UNIT AND THERMOMETER
• FUEL PUMP SYSTEM
• CIRCUIT DIAGRAM FUEL PUMP CIRCUIT OPERATION TROUBLESHOOTING
• FUEL (RESERVE) SWITCH TEST
• FUEL PUMP RELAY TEST
• FUEL PUMP TEST FUEL SENDER UNIT TEST
• V BOOST SYSTEM
• TROUBLESHOOTING
• SERVO MOTOR TEST
• SPECIFICATIONS
• GENERAL SPECIFICATIONS MAINTENANCE FIXATIONS

Yamaha_VMax_VMX12(M_MC)_Owners_Manual

PAGES 122

SAFETY INFORMATION

• SAFE RIDING
• PROTECTIVE APPAREL
• MODIFICATION
• LOADING AND ACCESSORIES
• LOCATION OF THE IMPORTANT LABELS
• DESCRIPTION
• LEFT VIEW
• RIGHT VIEW
• CONTROLS/INSTRUMENTS
• INSTRUMENTS & CONTROL FUNCTION
• MAIN SWITCH, FUEL
• INDICATOR LIGHTS, STARTER (CHOKE)
• OIL LEVEL INDICATOR CIRCUIT CHECK, STEERING LOCK
• FUEL INDICATOR CIRCUIT CHECK, RIDER SEAT
• SPEEDOMETER
• HELMET HOLDER
• TACHOMETER
• COOLANT TEMPERATURE GAUGE
• FRONT FORK ADJUSTMENT
• REAR SHOCK ABSORBER ADJUSTMENT
• HANDLEBAR SWITCHES
• RECOMMENDED COMBINATIONS OF THE FRONT FORK
• CLUTCH LEVER AND THE REAR SHOCK ABSORBER SETTINGS
• SHIFT PEDAL, V BOOST
• FRONT BRAKE LEVER, SIDE STAND
• REAR BRAKE PEDAL, SIDE STAND/CLUTCH SWITCH OPERATION CHECK
• FUEL TANK CAP
• PREOPERATIONAL CHECK LIST
• OPERATION & AND IMPORTANT RIDING POINTS
• STARTING AND WARMING UP A COLD ENGINE
• STARTING A WARM ENGINE
• SHIFTING
• TO START OUT AND ACCELERATE
• TO DECELERATE
• RECOMMENDED SHIFT POINTS
• ENGINE BREAKING
• PARKING
• PERIODIC MAINTENANCE AND MINOR REPAIR
• PERIODIC MAINTENANCE
• CHECKING THE FRONT AND REAR BRAKE PADS
• TOOL KIT
• INSPECTING THE BRAKE FLUID LEVEL
• PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM, BRAKE FLUID REPLACEMENT
• THROTTLE CABLE INSPECTION AND LUBRICATION
• GENERAL MAINTENANCE AND LUBRICATION CHART, THROTTLE CABLE AND GRIP LUBRICATION
• TOP COVER REMOVAL AND INSTALLATION, BRAKE AND SHIFT PEDAL LUBRICATION
• SPARK PLUGS
• BRAKE AND CLUTCH LEVER LUBRICATION
• CANISTER (FOR CALIFORNIA ONLY)
• CENTER AND SIDE STAND LUBRICATION
• ENGINE OIL
• REAR SUSPENSION LUBRICATION
• FINAL GEAR OIL REPLACEMENT
• FRONT FORK INSPECTION
• COOLING SYSTEM
• STEERING INSPECTION
• CHANGING THE COOLANT
• AIR FILTER
• WHEEL BEARINGS
• BATTERY
• CARBURETOR ADJUSTMENT
• FUSE REPLACEMENT
• THROTTLE CABLE FREE PLAY INSPECTION HEADLIGHT BULB REPLACEMENT
• VALVE CLEARANCE ADJUSTMENT
• TURN SIGNAL AND TAILLIGHT BULB REPLACEMENT
• TIRES FRONT WHEEL REMOVAL
• CAST WHEELS
• FRONT WHEEL INSTALLATION
• ACCESSORIES OR REPLACEMENT PARTS
• REAR WHEEL REMOVAL
• CLUTCH LEVER FREE PLAY ADJUSTMENT REAR WHEEL INSTALLATION
• FRONT BRAKE LEVER FREE PLAY ADJUSTMENT TROUBLESHOOTING
• REAR BRAKE PEDAL HEIGHT ADJUSTMENT
• TROUBLESHOOTING CHART
• BRAKE LIGHT SWITCH ADJUSTMENT
• CLEANING AND STORAGE
• CLEANING
• STORAGE
• SPECIFICATIONS
• CUSTOMER INFORMATION
• IDENTIFICATION NUMBER RECORDS
• KEY IDENTIFICATION NUMBER
• VEHICLE IDENTIFICATION NUMBER
• MODEL LABEL
• REPORTING SAFETY DEFECTS
• MOTORCYCLE NOISE REGULATION
• MAINTENANCE RECORD
• STREET AND ENDURE MOTORCYCLE LIMITED WARRANTY
• YAMAHA EXT ENDED SERVICE